Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of preparation method of low-iron ultra-white fused silica ceramic crucible

The technology of quartz ceramics and fused silica sand is applied in the field of preparation of improving the light transmittance and whiteness of crucible products, which can solve the problems of uneven quality of grinding slurry, and achieve the effects of facilitating promotion, reducing pollution and improving accuracy.

Active Publication Date: 2022-01-21
东海县太阳光新能源有限公司
View PDF11 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to overcome the grinding slurry with a small median diameter that is often used in the preparation of quartz crucibles in the prior art. The quality of the grinding slurry is not uniform, and it is easy to affect the final quartz due to impurities introduced in the production of the grinding slurry. The quality defect of the crucible provides a way to adjust the existing grinding slurry and directly add quartz sand, improve the process ratio, reduce the introduction of iron impurities from multiple links, and indirectly increase the whiteness and light transmission of the crucible body degree of preparation

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0024] A preparation method of a quartz ceramic crucible, comprising the following steps:

[0025] 1) Preparation of high-moisture grinding slurry: Add quartz sand with a particle size of 40-60mm, high-purity water with a conductivity of 18.2, and a fatty acid inorganic dispersant dissolved in high-purity water into a vertical ball mill. The ratio of quartz sand to water is 4:1. Ball milling to obtain a high-moisture slurry with a water content of 19-21% and a median particle size of 9-11um;

[0026] Table 1 Chemical composition of quartz sand

[0027] Element Fe Al Ca Mg K Na SiO 2

Wt% 0.2 0.34 0.28 0.43 0.17 0.08 margin

[0028] 2) Preparation of uniform and stable slurry: Add 10 parts by weight of high-moisture grinding slurry into the mixing tank, first add 7 parts of fused silica sand with a large particle size of 10-30, and then add 3 parts by weight of small Particle size of 30-70 mesh fused silica sand, then add 3 parts by we...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
particle size (mesh)aaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for preparing a low-iron ultra-white fused quartz ceramic crucible. By directly grinding quartz sand with a larger diameter, a high-moisture grinding slurry with a moisture content of 19-21% and a median particle size of 9-11um is obtained, replacing the original There is direct addition of fine powder in quartz sand, which can increase the proportion and amount of coarse sand in direct addition of quartz sand and improve the fluidity of the slurry; the small particle size grinding slurry + large span particle size fused quartz sand is used as the crucible body The basic raw material for molding avoids the main source of iron impurities in silicon ingots, while improving the whiteness and light transmittance of the crucible; reducing the introduction of iron impurities from multiple links, indirectly increasing the whiteness and light transmittance of the crucible body. On the one hand, it can improve the accuracy of crucible appearance and defect detection, facilitate the promotion of mechanical testing, and improve production efficiency. On the other hand, it can greatly reduce the contamination of silicon ingots by iron elements in the crucible body, improve conversion efficiency, reduce light attenuation, and improve solar cells. efficiency and service life.

Description

technical field [0001] The invention relates to the industry of polycrystalline ingots, in particular to a preparation method for reducing the iron content of a quartz crucible for polycrystalline ingots and improving the light transmittance and whiteness of finished crucibles. Background technique [0002] Traditional polysilicon ingots use fused silica crucible as the main container, and undergo heating, melting, crystal growth, annealing, cooling and other steps under harsh conditions of 1500-1600 °C. The preparation methods of quartz crucible are mainly divided into grouting and coagulation. Both of them need to add fused silica sand to the grinding slurry, or lose water in the plaster mold, or use monomers, initiators, etc. to achieve in-situ solidification. According to the principle of close packing of particles, the existing process ratio adopts the abrasive slurry with small median diameter, the particle size of coarse sand ranges from 10 mesh coarse sand to 40um fi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/14C04B35/622C04B35/626
CPCC04B35/14C04B35/622C04B35/6261C04B2235/656
Inventor 吕金虎
Owner 东海县太阳光新能源有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products