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Ceramic bond diamond grinding wheel

A vitrified bond and diamond grinding wheel technology is applied to diamond grinding wheels. In the field, it can solve the problems of high efficiency and grinding high-quality stainless steel parts, etc., and achieve the effect of reducing production cost, good cooling effect, and improving heat transfer and heat dissipation effect.

Inactive Publication Date: 2018-12-21
沈阳中科超硬磨具磨削研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As the quality of today's products is getting higher and higher, it is difficult for traditional grinding wheels for grinding stainless steel to grind high-quality stainless steel parts efficiently

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The substrate is an aluminum substrate, and the abrasive layer is 30 vitrified bond diamond blocks obliquely inlaid on the end surface of the substrate to form a ring-shaped working layer. a is 33°;

[0019] The material composition of described vitrified bond diamond block is by weight: diamond abrasive 30, vitrified bond 25, auxiliary abrasive 2, filler 2, additive 30;

[0020] The vitrified bond is microceramic glass; the auxiliary abrasive is alumina;

[0021] The filler is one or more types of iron oxide;

[0022] The additives are dextrin powder and walnut shell powder.

[0023] The mesh number of the ceramic bond is 300 mesh.

[0024] The mesh number of the additive is 300 mesh.

[0025] The mesh number of the filler is 300 mesh.

[0026] Select diamond abrasives, auxiliary abrasives, fillers, vitrified bonds and additives according to the above proportions, put them into the mixer together with water and stir evenly; process the upper pressure ring, lower p...

Embodiment 2

[0029] The substrate is an aluminum substrate, and the abrasive layer is 30 vitrified bond diamond blocks obliquely inlaid on the end surface of the substrate to form a ring-shaped working layer. a is 30°;

[0030] The material composition of described vitrified bond diamond block is by weight: diamond abrasive 20, vitrified bond 30, auxiliary abrasive 25, additive 25;

[0031] The vitrified bond is microceramic glass; the auxiliary abrasive is silicon carbide and boron carbide;

[0032] The filler is iron oxide, zinc oxide, chromium oxide;

[0033] The additive is ethyl maltol.

[0034] The mesh number of the ceramic bond is 300 mesh.

[0035] The mesh number of the additive is 300 mesh.

[0036] The mesh number of the filler is 300 mesh.

[0037] Select diamond abrasives, auxiliary abrasives, fillers, vitrified bonds and additives according to the above proportions, put them into the mixer together with water and stir evenly; process the upper pressure ring, lower press...

Embodiment 3

[0040] The substrate is an aluminum substrate, and the abrasive layer is 30 vitrified bond diamond blocks obliquely inlaid on the end surface of the substrate to form a ring-shaped working layer. a is 35°;

[0041] The material composition of described vitrified bond diamond block is by weight: diamond abrasive 25, vitrified bond 20, auxiliary abrasive 30, filler 3, additive 35;

[0042] The vitrified bond is microceramic glass; the auxiliary abrasive is one or more of alumina and brown corundum;

[0043] The filler is iron oxide, zinc oxide, chromium oxide;

[0044] The additives are dextrin powder, walnut shell powder and ethyl maltol.

[0045] The mesh number of the ceramic bond is 300 mesh.

[0046] The mesh number of the additive is 300 mesh.

[0047] The mesh number of the filler is 300 mesh.

[0048] Select diamond abrasives, auxiliary abrasives, fillers, vitrified bonds and additives according to the above proportions, put them into the mixer together with water a...

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Abstract

The invention discloses a ceramic bond diamond grinding wheel, wherein the matrix is an aluminum matrix, the abrasive layer is an annular working layer, which is formed by thirty to fifty ceramic bonding agent diamond blocks obliquely embedded on the end surface of the matrix. The angle between the line, which is the top end of the ceramic bond diamond block and the center of rotation, and the side of the ceramic bond diamond block is 30-35 degrees. According to the ceramic bond diamond grinding wheel, advantages are as follows: the manufacturing cost is reduced by using one or more of a largenumber of auxiliary abrasive, such as silicon carbide, boron carbide, aluminum oxide, and brown fused alumina to replace the expensive synthetic diamond; the heat transfer and heat dissipation effectof the ceramic bond wheel body, and the chip removal effect during the grinding by the grinding wheel are greatly improved, by bonding the ceramic bond diamond blocks; so that the invention has the characteristics of good cooling effect, good chip removal effect, no blockage, continuous sharpness, and high self-sharpening.

Description

technical field [0001] The invention relates to the technical field of grinding wheel preparation, in particular to a diamond grinding wheel. Background technique [0002] For the grinding of stainless steel parts, due to the high toughness of stainless steel, small thermal conductivity, and small elastic modulus, the grinding wheel often sticks and clogs during the grinding process, and a large amount of cutting heat is generated, resulting in burns on the machined surface, resulting in work hardening and deformation of the workpiece. As the quality of today's products is getting higher and higher, it is difficult for traditional grinding wheels for grinding stainless steel to grind high-quality stainless steel parts with high efficiency. Contents of the invention [0003] In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a kind of diamond grinding wheel for stainless steel, improve from the structure of grinding ...

Claims

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Application Information

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IPC IPC(8): B24D7/06B24D7/10B24D3/14
CPCB24D3/14B24D7/06B24D7/10
Inventor 刘星星吕升东刘宏伟
Owner 沈阳中科超硬磨具磨削研究所
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