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Preparation method of antique bricks with 3D relief

An antique brick and embossing technology, which is applied in the field of antique bricks with 3D relief and its preparation, can solve the problems of reducing the wear resistance of porcelain bricks, low glossiness of antique bricks, low surface glossiness, etc. The effect of excellent antifouling performance and simple preparation process

Inactive Publication Date: 2019-02-01
肇庆乐华陶瓷洁具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for now, this kind of seepage technology is mostly used for porcelain tile products with high gloss on the glaze surface, such as glazed tiles, etc.; this also requires polishing after firing; to improve the surface of porcelain tiles. Gloss, so that the three-dimensional decorative effect can be presented, the process is very troublesome; on the other hand, in order to improve the gloss of the glaze, it is necessary to adjust the formula of the glaze to make it have a high light transmittance, which also reduces Reduce the content of crystals in the glaze after firing, reduce the wear resistance of porcelain tiles, and its Mohs hardness only reaches 5-6; it is easy to wear through
[0005] On the one hand, because antique bricks are dedicated to imitating the visual effects of natural stone, wood, carpets, etc., their surface gloss is low; how to show the effect of three-dimensional decoration under the condition of using inkjet bleeding technology has become a difficulty; On the other hand, how to make the antique tiles have as low gloss as possible and have a more realistic effect under the premise of using inkjet bleeding technology is also a difficulty; finally, how to use inkjet bleeding technology , to ensure the wear-resistant effect, anti-fouling effect and anti-skid effect of antique bricks is another big problem that needs to be overcome

Method used

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preparation example Construction

[0037] The invention provides a kind of preparation method of the antique brick with 3D relief, comprising:

[0038] (1) Prepare body, bottom glaze slurry, surface glaze slurry, inkjet ink and engraving ink respectively;

[0039]Wherein, there are no special restrictions on the specific formula of the green body and the raw materials used, and those skilled in the art can choose according to the corresponding production situation; preferably, the formula of the green body is adopted, and the thermal expansion coefficient of the green body is the same as that of the glaze of the present invention. Fit to ensure that glaze cracking defects do not occur.

[0040] Preferably, the bottom glaze slurry in the present invention is prepared from the following raw materials in parts by weight: 37-55 parts of potassium feldspar, 6-12 parts of kaolin, 5-7 parts of burnt kaolin, 8-13 parts of barium carbonate, quartz 4-8 parts, 1-3 parts of calcined zinc oxide, 3-6 parts of calcined talc,...

Embodiment 1

[0068] (1) Prepare body, bottom glaze slurry, surface glaze slurry, inkjet ink and engraving ink respectively;

[0069] Wherein, the bottom glaze glaze paste formula: 37 parts of potassium feldspar; 6 parts of kaolin, 5 parts of burnt kaolin, 13 parts of barium carbonate, 4 parts of quartz, 1 part of calcined zinc oxide, 3 parts of calcined talc, 5 parts of additives;

[0070] The chemical composition of the additive is: SiO 2 45.87%, Al 2 o 3 15.22%, Fe 2 o 3 0.24%, TiO 2 0.26%, CaO 13.48%, MgO 1.48%, K 2 O 2.5%, Na 2 O 0.66%, ZnO 13.45%, the rest is impurities; the chemical composition of the bottom glaze is: SiO 2 57.23%, Al 2 o 3 12.33%, Fe 2 o 3 0.33%, TiO 2 0.32%, CaO 1.32%, MgO8.11%, K 2 O 5%, Na 2 O1.5%, ZnO2.05%, BaO9.24%, and the rest are impurities. The 325-mesh sieve of the bottom glaze is 0.55%, the specific gravity is 1.90g / mL, and the flow rate is 35 seconds.

[0071] The surface glaze formula is: 35 parts of albite, 10 parts of kaolin, 7...

Embodiment 2

[0082] (1) Prepare body, bottom glaze slurry, surface glaze slurry, inkjet ink and engraving ink respectively;

[0083] Wherein, the bottom glaze glaze paste formula: 48 parts of potassium feldspar; 12 parts of kaolin, 6 parts of burnt kaolin, 10 parts of barium carbonate, 6 parts of quartz, 3 parts of calcined zinc oxide, 6 parts of calcined talc, 9 parts of additives;

[0084] The chemical composition of the additive is: SiO 2 48.32%, Al 2 o 3 16.25%, Fe 2 o 3 0.22%, TiO 2 0.48%, CaO12.99%, MgO2.5%, K 2 O 2.68%, Na 2 O 0.55%, ZnO 12.8%, the rest is impurities; the chemical composition of the bottom glaze is: SiO 2 58.65%, Al 2 o 3 13.44%, Fe 2 o 3 0.26%, TiO 2 0.32%, CaO1.22%, MgO8.05%, K 2 O5.4%, Na 2 O 1.55%, ZnO 1.25%, BaO 8.55%, and the balance is impurities. The 325-mesh sieve of the bottom glaze is 0.53%, the specific gravity is 1.90g / mL, and the flow rate is 32 seconds.

[0085] The surface glaze formula is: 41 parts of albite, 8 parts of kaolin, 7...

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Abstract

The invention discloses a preparation method of antique bricks with 3D relief, wherein the preparation method includes the steps: preparing a bottom glaze on the surface of the body and carrying out ink-jet printing, overglazing, drying and firing in turn, and thus obtaining the finished product. The rich and lifelike 3D relief is prepared on the antique brick surface by an ink jet and infiltration technology. The preparation process is simple, a die is not needed to be replaced according to different designs of the antique bricks, and the production cost is saved greatly. Correspondingly, theinvention also discloses the antique bricks with 3D relief, wherein the antique bricks have the advantages of low surface glossiness, clear texture, strong stereoscopic sense, and excellent anti-fouling and anti-skid performance.

Description

technical field [0001] The invention belongs to the field of ceramic tile preparation, in particular to an antique brick with 3D relief and a preparation method thereof. Background technique [0002] Antique brick is a kind of brick with antique effect glaze, which is generally stoneware or porcelain. The glazed surface of antique bricks is unique and often has a classical flavor, which is a popular product among consumers. With the advancement of technology, antique bricks have gradually expanded a variety of glazed effects, such as wood antique bricks, carpet retro bricks, and natural stone retro bricks; the current main research direction is imitating natural stone textures. Yet conventional archaize brick, its glazed production process is screen printing to the surface, can't reflect the visual sense of natural stone material concavo-convex texture at all. [0003] A kind of improved method is to adopt cloth technology to build the concavo-convex feeling of imitating s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/89C03C8/20C03C8/04C03C8/00
CPCC03C8/00C03C8/04C03C8/20C03C2204/04C03C2205/02C04B41/52C04B41/89C04B41/504C04B41/4539C04B41/0072C04B41/50C04B41/5022
Inventor 谢岳荣霍振辉徐鹏飞钟鹏胡巧丽徐鑫
Owner 肇庆乐华陶瓷洁具有限公司
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