Cleaning method of wind turbine main gearbox oil cooling radiator, cleaning agent and preparation method thereof

A technology for wind turbines and radiators, which is applied in chemical instruments and methods, cleaning methods and utensils, and cleaning methods using liquids, etc. and other problems to achieve the effect of ensuring service life, low cost and avoiding damage

Inactive Publication Date: 2019-04-26
CSR ZHUZHOU ELECTRIC LOCOMOTIVE RES INST
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The heat sink of the oil-cooled radiator is composed of fins. Dust, flying flakes and other dirt will also stick to the high-temperature volatilized oil and gas of the lubricating oil through air circulation, thereby forming sludge. If it is not cleaned for a long time, it will cause the middle of the heat sink to be blocked. , thus affecting the heat dissipation capacity of the radiator, it is easy to cause the wind turbine to operate with limited power due to the high shaft temperature of the gearbox and the oil temperature, and affect the power generation of the wind turbine
[0003] Restricted by the structural characteristics and installation location of the main gearbox (located inside the nacelle cover), the operating space available for cleaning and maintenance is very limited, which will further increase the difficulty of cleaning. The traditional cleaning method is to use brushes, rags, etc. to remove dust , sludge to wipe, but this can only clean the surface of the radiator, the cleaning effect is poor, and it is easy to damage the protective layer on the surface of the radiator

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The method for cleaning the oil-cooled radiator of the wind turbine main gear box in this embodiment includes the following steps:

[0036] S1 Humidification and soaking: Put the cleaning agent into the steam engine to generate high-temperature cleaning agent steam (the steam engine will increase the temperature of the cleaning agent during the process of generating cleaning agent steam), and spray the high-temperature cleaning agent steam on the surface of the oil-cooled radiator, while wiping In addition to dripping sludge during spraying;

[0037] S2 Rinse the heat sink: heat the cleaning agent and put it into the pressure pump, and then repeatedly wash the heat sink after humidification and soaking;

[0038] S3 Removal of oil, sludge and water vapor: Use a booster air gun to blow out oil, sludge and water vapor between the heat sinks.

[0039] As a further preferred technical solution, in step S1, before spraying the high-temperature cleaning agent steam, a plastic...

Embodiment 2

[0045]The cleaning agent used in the above-mentioned method for cleaning the oil-cooled radiator of the main gear box of a wind turbine in this embodiment includes the following components in parts by weight: 25 to 30 parts of modified starch, 5 to 10 parts of bean dregs freeze-dried powder, 2-3 parts of grape pomace freeze-dried powder, 1-2 parts of buckwheat bran powder, 0.5-1 part of bamboo powder, 0.5-1 part of hydrogenated palm oil, 0.3-0.5 parts of polyethylene oxide, 0.3-0.5 parts of asbestos velvet, 0.1-0.3 parts of polydiene dimethyl ammonium chloride, 0.1-0.3 parts of nano-titanium dioxide, and 100-200 parts of water. In this embodiment, the modified starch includes plant starch, crospovidone, poloxamer, tea seed powder and polyethylene glycol 400, and plant starch, crospovidone, poloxamer, tea seed The weight ratio of powder and polyethylene glycol 400 is 20-30:1-2:0.5-1:0.5-1:0.3-0.5.

Embodiment 3

[0047] The preparation method of present embodiment cleaning agent, comprises the following steps:

[0048] Add bamboo powder, hydrogenated palm oil and asbestos velvet to the buckwheat bran powder, heat up to 50-55°C at a heating rate of 3-6°C / min and keep mixing for 4-6 minutes; the heating rate is preferably 5°C / min, keep warm The mixing time is preferably 5 min.

[0049] Add polyethylene oxide, polydiene dimethyl ammonium chloride and nano-titanium dioxide, continue to heat up to 80-85°C at a heating rate of 3-6°C / min and mix for 4-6 minutes; the heating rate is preferably 5°C / min min, the heat preservation mixing time is preferably 5min.

[0050] Then add modified starch and water at 80-85°C, mix well and cool to room temperature naturally;

[0051] Finally, the freeze-dried powder of bean dregs and freeze-dried grape pomace are added, and the obtained mixture is repeatedly refined three times by a refiner with a power of 1.5 kW to obtain a cleaning agent. As a further...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a cleaning method of a wind turbine main gearbox oil cooling radiator. The cleaning method comprises the following steps: heating and compressing a cleaning agent and then flushing; and blowing greasy dirt between every two adjacent cooling fins out. The cleaning agent comprises the following components: 25-30 parts of modified starch, 5-10 parts of bean dreg freeze-dried powder, 2-3 parts of grape skin dreg freeze-dried powder, 1-2 parts of buckwheat bran flour, 0.5-1 part of bamboo powder, 0.5-1 part of hydrogenated palm oil, 0.3-0.5 part of polyoxyethylene, 0.3-0. 5part of asbestos wool, 0.1-0.3 part of poly dimethyl diallyl ammonium chloride, 0.1-0.3 part of nano titanium dioxide and 100-200 parts of water. A preparation method of the cleaning agent comprises the following steps: adding bamboo powder, hydrogenated palm oil and asbestos wool into buckwheat bran flour, warming to 50-55 DEG C, and carrying out thermal insulation and mixing; adding polyoxyethylene, poly dimethyl diallyl ammonium chloride and nano titanium dioxide, warming to 80-85 DEG C, and carrying out thermal insulation and mixing; adding modified starch and water of 80-85 DEG C, and mixing; and adding bean dreg freeze-dried powder and grape skin dreg freeze-dried powder, and refining.

Description

technical field [0001] The invention relates to a cleaning technology for an oil-cooled radiator of a main gearbox of a wind turbine, in particular to a cleaning method for an oil-cooled radiator of a main gearbox of a wind turbine, a cleaning agent and a preparation method thereof. Background technique [0002] The main gearbox of the wind turbine is a sealed container, and the interior is mainly multi-stage bearings. At present, most of the industry uses special lubricating oil for lubrication and cooling. The main function of the oil cooling radiator is to reduce the oil temperature of the lubricating oil in the oil cooling system, and the cooled lubricating oil enters the inside of the gearbox again through circulation, thereby taking away the heat generated by the rotating running-in of the bearings inside the gearbox. To ensure that the bearing temperature of the gearbox in long-term operation is within the required range (≤75°C, preferably around 50°C), it is necessar...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B08B3/10B08B3/02B08B3/08B08B5/02C11D1/835C11D3/12C11D3/22C11D3/382C11D3/60
CPCC11D1/835C11D3/1213C11D3/222C11D3/382B08B3/02B08B3/08B08B3/10B08B5/02C11D1/72C11D1/62
Inventor 罗政志胡进荣成勇彭新宇
Owner CSR ZHUZHOU ELECTRIC LOCOMOTIVE RES INST
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products