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A kind of composite high stability lubricant and its preparation process

A technology with high stability and preparation process, used in lubricating compositions, petroleum industry, etc., can solve the problem of insufficient anti-oxidation performance, anti-emulsification performance and resistance to shear deformation, affecting the stability and reliability of mechanical equipment operation, increasing mechanical Equipment operation and maintenance costs, etc., to achieve the effect of convenient acquisition, low cost of raw materials, and high production efficiency

Active Publication Date: 2021-09-07
焦作市倍特矿业设备有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in actual work and use, the lubricants currently used are often traditional calcium-based, lithium-based and silicon-based lubricating oils or greases, and lubricants or greases are used as aggregates to increase such as polypropylene Lubricating oils or greases modified with high-group polymer components such as resins, metal oxides, etc., or inorganic components can meet the needs of use to a certain extent, but the lubricants of the same type or type have higher performance in terms of kinematic viscosity and dynamic viscosity. , Relative viscosity, anti-oxidation performance, anti-emulsification performance, resistance to shear deformation, wear resistance, fluidity, high temperature resistance and other performance indicators have different degrees of deficiencies. Therefore, on the one hand, in the use of lubricants, frequent Carry out lubricant quality inspection and replacement, and even need to build auxiliary equipment such as lubricating oil stations to ensure the stability of lubricant quality during operation. On the other hand, the types of lubricants used on different parts of the same equipment are often different , which leads to the difficulty of equipment maintenance and management, high labor intensity and low work efficiency of lubricant replacement and maintenance, which seriously affects the operation stability and reliability of mechanical equipment, and also greatly increases the operation and maintenance costs of mechanical equipment, and leads to The continuous operation performance of machinery is greatly affected. In addition, when the current lubricant is running, it often only passes through the oil film on the metal surface of machinery, plastics and other materials, and through the oil film, the purpose of improving the surface lubrication effect of the equipment and reducing friction loss is achieved. However, there is no effective repair ability for damage or defects such as scratches and cracks on the surface of the equipment. Therefore, the current lubricants have great deficiencies in improving the performance of mechanical equipment, operating stability and reliability, and cannot effectively meet the actual needs. The needs of use, so in view of this situation, there is an urgent need for a new lubricant to meet the needs of actual use

Method used

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  • A kind of composite high stability lubricant and its preparation process

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Such as figure 1 As shown, a composite high-stability lubricant is composed of the following mass percentage substances: metal oxide powder 5%, hollow glass microspheres 7%, oleic acid 7%, light rare earth 3%, ethyl silicate 5%, Water-based polyurea 1.5%, graphene fiber 0.5%, defoamer 0.1%, extreme pressure agent 1%, coupling agent 1.2%, toughening agent 1.8%, lubricant 0.5%, grease 2%, the balance is white Oil.

[0025] Wherein, the metal oxide powder is a mixture of alumina, titanium dioxide, magnesium oxide, manganese oxide, and tungsten oxide in any proportion, and the metal oxide powder, hollow glass microspheres and light rare earth are all 80-mesh solid powder structures .

[0026] In addition, the ethyl silicate and epoxy resin are all solid particle structures with a diameter of 0.01 mm, the water-based polyurea is pure water-based polyurea, and the graphene fiber has a diameter of 5 microns and a length of 0.1 mm , the defoamer is a silicon defoamer; the ex...

Embodiment 2

[0035] Such as figure 1As shown, a composite high-stability lubricant is composed of the following mass percentage substances: metal oxide powder 18%, hollow glass microspheres 23%, oleic acid 11%, light rare earth 5%, ethyl silicate 12%, Water-based polyurea 2.8%, graphene fiber 1.8%, defoamer 0.5%, extreme pressure agent 2.5%, coupling agent 2.1%, toughening agent 5.3%, lubricant 1.7%, grease 11%, and the balance is white Oil.

[0036] Wherein, the metal oxide powder is a mixture of alumina, sodium oxide, ferric oxide, boron oxide, and tungsten oxide at a ratio of 1:1, and the metal oxide powder, hollow glass microspheres and light rare earth are all 500 mesh Solid powder structure, the ethyl silicate and epoxy resin are all solid particle structures with a diameter of 0.1 mm.

[0037] In addition, the water-based polyurea is a semi-aqueous polyurea, the graphene fiber has a diameter of 10 microns and a length of 1 mm, and the defoamer is a silicon defoamer; the extreme pr...

Embodiment 3

[0046] Such as figure 1 As shown, a composite high-stability lubricant is composed of the following mass percentage substances: 9% metal oxide powder, 11% hollow glass microspheres, 9% oleic acid, 4% light rare earth, 9% ethyl silicate, Water-based polyurea 2%, graphene fiber 1%, defoamer 0.3%, extreme pressure agent 1.5%, coupling agent 1.7%, toughening agent 3.2%, lubricant 1.1%, grease 8%, and the balance is white Oil.

[0047] Wherein, the metal oxide powder is aluminum oxide, titanium dioxide, calcium oxide, manganese oxide, and tungsten oxide mixed in a ratio of 1:0.5:1.1:2.

[0048] In addition, the metal oxide powder, hollow glass microspheres and light rare earth are all solid powder structures of 80-500 mesh, and the ethyl silicate and epoxy resin are all solid particle structures with a diameter of 0.01-0.1 mm. The above-mentioned graphene fiber has a diameter of 5-10 microns and a length of no more than 1 mm.

[0049] At the same time, the water-based polyurea i...

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Abstract

The invention relates to a composite high-stability lubricant, which is composed of the following substances in mass percentage: 5%-18% of metal oxide powder, 7%-23% of hollow glass microspheres, 7%-11% of oleic acid, 3% of light rare earth %—5%, ethyl silicate 5%—12%, water-based polyurea 1.5%—2.8%, graphene fiber 0.5%—1.8%, defoamer 0.1%—0.5%, extreme pressure agent 1%—2.5% , coupling agent 1.2%-2.1%, toughening agent 1.8%-5.3%, lubricant 0.5%-1.7%, grease 2%-11%, and the rest is white oil; its preparation process includes emulsification mixing, hollow glass Microbead reinforcement, hard matrix mixing and material mixing. On the one hand, the present invention can effectively improve performance indicators such as lubricant, anti-emulsification performance, shear deformation resistance, wear resistance, fluidity, high temperature resistance, etc.; While lubricating and protecting the surface of mechanical equipment made of materials such as metals and plastics, it can effectively repair scratches and other defects on the surface of mechanical equipment made of metals, plastics and other materials.

Description

technical field [0001] The invention relates to a composite high-stability lubricant and a preparation process thereof, belonging to the technical field of mechanical lubrication. Background technique [0002] Lubricant is an important material currently used to reduce the resistance and friction loss during relative motion and rotational motion of mechanical equipment. The amount of use and consumption is huge, and the lubricating effect and quality stability of lubricants also improve the stability and efficiency of equipment operation. It is an important guarantee and an important way to reduce the friction loss in the operation of the equipment and the shortened service life and failure rate of the equipment due to friction loss. [0003] However, in actual work and use, the lubricants currently used are often traditional calcium-based, lithium-based and silicon-based lubricating oils or greases, and lubricants or greases are used as aggregates to increase such as polypr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/04C10N30/06C10N30/02C10N30/10C10N30/08
Inventor 赵长旗
Owner 焦作市倍特矿业设备有限公司
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