A system and method for multi-information acquisition and monitoring of robot welding process

Abstract

The invention relates to a multi-information acquisition monitoring system in the robot welding process. The multi-information acquisition monitoring system in the robot welding process comprises a robot control cabinet, a welding vision sensing unit, a welding current and voltage sensing unit, a wireless data acquisition unit, a wireless router, a main control computer with a wireless network card, a slave computer with a wireless network card and a pulsed MAG welding power supply. Compared with the prior art, welding voltage and current data are acquired in a wireless mode, an integrated vision sensing system is monitored to extract weld length and weld width data, multiple sensing data in the welding process are acquired, processed and stored through developed matched software in real time, the welding quality is diagnosed and predicted in real time, and the welding process data can be remotely and wirelessly accessed through a built wireless local area network. The multi-information acquisition monitoring system in the robot welding process is suitable for multiple types of welding robots and welding power supplies and can achieve wireless network remote monitoring and real-time controlling on a large-scale multi-robot welding and manufacturing production line, then the manufacturing and welding quality and the production efficiency are improved, and the great technologicalprogress significance is achieved.

Description

technical field [0001] The invention relates to an industrial robot monitoring system, in particular to a multi-information collection monitoring system and method for a robot welding process. Background technique [0002] The industrial robot is equipped with a welding torch at the end shaft, and at the same time, a variety of sensing perceptions such as vision sensors, current and voltage sensors are added to the welding system. Using robots to replace humans in welding work can liberate welding workers from harsh working environments. And stable and efficient welding operation, improve welding quality and reduce production costs. Therefore, robotic welding related technologies are widely used in mechanical processing, shipbuilding, electronic production and other fields. At present, the supervision and management of production lines by welding manufacturing enterprises at home and abroad are mainly limited to the level of on-site workshop control. Many robot welding stat...

AI Technical Summary

Problems solved by technology

However, since this system cannot realize the remote multi-information wireless monitoring of the welding process, and at the same time, there is a problem that the dynamic information of the molten pool cannot be obtained in real time, and thus the online adjustment of the welding parameters and the real-time control of the welding quality cannot be realized.

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