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Metalized magnetic core and preparation method thereof and chip inductor

A metallization and magnetic core technology, which is applied in the direction of inductors with magnetic cores, transformer/inductor cores, transformer/inductor components, etc., can solve the problem of metal film layer oxidation, poor heat resistance of products, and reduction of film Layer thickness and other issues, to achieve the effect of high adhesion, low cost, and reduce internal stress

Pending Publication Date: 2019-05-10
SHENZHEN KANGCI ELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] In view of this, the present invention provides a metallized magnetic core, the solder joints of the magnetic core electrodes are prepared by magnetron sputtering to obtain a metal film layer with a special structure, the deposition efficiency is high, the film thickness is reduced, and precious The consumption of metal reduces the cost of metallization; the special multi-layer structure design is also conducive to reducing the stress of the film layer and improving the strength of the bonding force. Oxidation, resulting in poor heat resistance of the product, and the preparation process is green and pollution-free

Method used

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  • Metalized magnetic core and preparation method thereof and chip inductor
  • Metalized magnetic core and preparation method thereof and chip inductor
  • Metalized magnetic core and preparation method thereof and chip inductor

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preparation example Construction

[0037] The present invention also provides a method for preparing a metallized magnetic core, comprising the steps of:

[0038] Take the magnetic core, the magnetic core is provided with an electrode region; adopt the mode of magnetron sputtering to prepare the first coating layer and the second coating layer successively on the surface of the electrode region to obtain a metal film layer, and the first coating layer includes alternating n layers of first metal layers and n-1 layers of second metal layers are provided, and the material of the first metal layer is one or more of nickel-copper alloy, nickel-vanadium alloy, silver, copper, and iron-nickel-copper alloy , the material of the second metal layer is one or more of nickel-copper alloy, nickel-vanadium alloy, silver, copper, iron-nickel-copper alloy, and the material of the second metal layer and the first metal layer Different, n is an integer of 2-8, and the second plating layer is a silver layer or a tin layer.

[0...

Embodiment 1

[0048] A method for preparing a metallized magnetic core, comprising the steps of:

[0049] Take a ferrite core, and prepare a first coating layer and a second coating layer on the electrode region by magnetron sputtering to obtain a metallized magnetic core. The first coating layer includes two alternately arranged nickel-copper alloy layers and one Copper layer, the second plating layer is silver layer.

[0050] Sputtering the first coating layer: Arrange the magnetic cores and put them in a special fixture, cover them, and the mask only exposes the electrode area, then install it on the film rack for vacuum coating, push the vacuum machine, evacuate, and charge Enter the argon gas, turn on the power supply of the nickel-copper alloy target, the current of the alloy target is set to 20A, and the thickness of the obtained nickel-copper alloy layer is 1 micron;

[0051] Turn off the power supply of the nickel-copper alloy target material, turn on the power supply of the coppe...

Embodiment 2

[0055] A method for preparing a metallized magnetic core, comprising the steps of:

[0056] Take a ferrite core, and prepare a first coating layer and a second coating layer on the electrode region by magnetron sputtering to obtain a metallized magnetic core. The first coating layer includes two layers of nickel-vanadium alloy layers alternately arranged and one layer silver layer, the second plating layer is a tin layer.

[0057] Sputtering the first coating layer: Arrange the magnetic cores and put them in a special fixture, cover them, and the mask only exposes the electrode area, then install it on the film rack for vacuum coating, push the vacuum machine, evacuate, and charge Enter the argon gas, turn on the power supply of the nickel-vanadium alloy target, the current of the alloy target is set to 20A, and the thickness of the obtained nickel-vanadium alloy layer is 2 microns;

[0058] Turn off the power supply of the nickel-vanadium alloy target material, turn on the p...

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Abstract

The invention provides a metalized magnetic core. The metalized magnetic core comprises a magnetic core, a metal film layer is formed on an electrode region of the magnetic core, the metal film layercomprises a first plating layer and a second plating layer; the first plating layer comprises n layers of first metal layers and n-1 layers of second metal layers in alternative arrangement; the materials of each first metal layer and each second metal layer are independently selected from one or multiple of nickel-copper alloy, nickel-vanadium alloy, silver, copper, and ferric-nickel-copper alloy, and the first metal layers and the second metal layers are made of different materials, and n is integer from 2 to 8; the second plating layer is a silver layer or a tin layer, and the first platinglayer and the second plating layer are prepared through magnetron sputtering. The metalized magnetic core is prepared through the magnetron sputtering, the deposition efficiency is high, the film layer thickness and precious metal consumption are reduced, and the metallization cost is reduced; the multi-layer structure design can reduce the film layer stress and improve the strength of the binding force, and the problem that the product is bad in heat resistance since the metal layers are partially oxidized at high temperature in the magnetron sputtering process is solved. The invention further provides a preparation method of the metalized magnetic core and a chip inductor.

Description

technical field [0001] The invention relates to a metallized magnetic core, a preparation method thereof and a chip inductor. Background technique [0002] Magnetron sputtering magnetic core metallization technology is currently being increasingly widely used as a coating method with high production efficiency, low cost and more environmental protection. Heat resistance and bonding strength are important parts of the reliability of electronic devices. Solder joints falling off and connection failure caused by poor heat resistance and bonding force are common circuit defects. In order to be applied to circuits, wire-wound chip inductors Metallized electrodes must achieve the required heat resistance and bond strength. The residual stress of the film is an important factor affecting the heat resistance and the strength of the bonding force between the metallized film and the substrate, which seriously affects the performance of the metallized magnetic core and limits its good...

Claims

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Application Information

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IPC IPC(8): H01F27/24H01F27/255H01F41/02H01F17/04C23C14/35
Inventor 张玉朱小东
Owner SHENZHEN KANGCI ELECTRONICS CO LTD