High-strength and high-toughness silicon carbide ceramic bearing plate, manufacturing method and application thereof
A high-toughness silicon carbide and silicon carbide ceramic technology, applied in the direction of working carrier, can solve the problems of high-precision silicon wafer, low thermal conductivity of corundum disk, low service life of carrier disk, etc., and achieve good chemical corrosion resistance. , The effect of thickness reduction and process manufacturing cost reduction
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Embodiment 1
[0048] A high-strength and high-toughness silicon carbide ceramic carrier disc, the production material of the silicon carbide ceramic carrier disc includes the following components by mass:
[0049] 70 parts of silicon carbide; 10 parts of silicon carbide whiskers;
[0050] 1 part of tungsten carbide; 5 parts of boron carbide;
[0051] 1 part of binder; 10 parts of lubricant.
[0052] Further, in step a, the particle size of silicon carbide powder is 0.2 μm; the particle size of silicon carbide whiskers is 5.0 μm, and the aspect ratio is 20; the particle size of tungsten carbide powder is 3.0 μm, and the particle size of boron carbide powder is The particle size is 0.1 μm.
[0053] Further, in step b, the binder is phenolic resin, and the lubricant is liquid paraffin.
[0054] A method for manufacturing a high-strength and high-toughness silicon carbide ceramic carrier disc, the steps of the method are:
[0055]a. Ingredients and mixing: add 70 parts by mass of silicon ca...
Embodiment 2
[0066] A high-strength and high-toughness silicon carbide ceramic carrier disc, the production material of the silicon carbide ceramic carrier disc includes the following components by mass:
[0067] 95 parts of silicon carbide; 2 parts of silicon carbide whiskers;
[0068] 15 parts of tungsten carbide; 0.5 parts of boron carbide;
[0069] 10 parts of binder; 0.5 parts of lubricant.
[0070] The difference between this embodiment and Embodiment 1 is that in step a, the particle size of silicon carbide powder is 0.8 μm; the particle size of silicon carbide whiskers is 0.1 μm, and the aspect ratio is 70; the particle size of tungsten carbide powder is The particle size of the boron carbide powder is 0.1 μm, and the particle size of the boron carbide powder is 1.5 μm; in step e, the maximum sintering temperature is 2300° C., and the holding time is 0.5 hours. The density of the silicon carbide ceramic carrier plate obtained in this embodiment is 96.6%, the bending strength is 4...
Embodiment 3
[0072] A high-strength and high-toughness silicon carbide ceramic carrier disc, the production material of the silicon carbide ceramic carrier disc includes the following components by mass:
[0073] 75 parts of silicon carbide; 8 parts of silicon carbide whiskers;
[0074] 3 parts of tungsten carbide; 4 parts of boron carbide;
[0075] 2 parts of binder; 9 parts of lubricant.
[0076] The difference between this embodiment and Embodiment 1 is that in step a, the particle size of the silicon carbide powder is 0.3 μm; the particle size of the silicon carbide whiskers is 4 μm, and the aspect ratio is 60; the particle size of the tungsten carbide powder is is 2 μm, and the particle size of the boron carbide powder is 1 μm; in step e, the maximum sintering temperature is 2140° C., and the holding time is 1 hour. The density of the silicon carbide ceramic carrier plate obtained in this embodiment is 94.7%, the bending strength is 460MPa, and the fracture toughness is K IC 4.1MPa...
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