Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Processing method of self-lubricating phosphor copper ball extrusion die

An extrusion die and processing method technology, applied in the field of materials, can solve the problems of unstable lubrication effect, complex lubrication mechanism, unfavorable human health, etc., achieve good oil storage and lubrication, not easy to fatigue peeling and tearing, eliminate Effect of retained austenite

Inactive Publication Date: 2019-08-27
JINCHUAN GROUP LIMITED
View PDF18 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The method of external lubrication is adopted. The lubricant has a good effect when the lubricating film is maintained well, and the lubricating effect is unstable;
[0005] 2. Coating the coating with anti-friction effect on the mold, but the bonding force between the coating and the mold substrate is low, it is easy to fall off during use, the damage of the mold increases, the life is short, and the cost is high;
[0006] 3. The lubrication effect is poor, and the extrusion force is large;
[0007] 4. The additives in the lubricating fluid (paste) volatilize or decompose under the action of extrusion heat, resulting in environmental pollution, which is harmful to human health;
[0008] 5. The lubrication mechanism is complex and the operating procedures are increased

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A processing method for a self-lubricating phosphor bronze ball extrusion die, specifically comprising the following steps,

[0030] 1) Forging 4Cr5MoSiV1(H13) die steel, holding at 1020°C for 9 hours for high-temperature normalizing, holding at 800°C for 9 hours for spheroidizing annealing, and cooling to 500°C for air cooling.

[0031] 2) Process the blank into a mold, and leave a machining allowance of 0.20mm on the mating surface and the extrusion spherical surface.

[0032] 3) Heat the mold to a temperature of 1020°C, keep it warm for 9 hours, and use vacuum quenching to make the mold hardness reach HRC52.

[0033] 4) Heat the quenched mold to 560°C for tempering treatment, keep it warm for 9 hours, and the hardness is HRC48.

[0034] 5) The mold is finished to meet the drawing requirements.

[0035] 6) The mold is subjected to cryogenic treatment at -196°C for 1 hour, and the hardness is HRC50.

[0036] 7) The mold is heated to 560°C, held for 2 hours, placed i...

Embodiment 2

[0042] A processing method for a self-lubricating phosphor bronze ball extrusion die, specifically comprising the following steps,

[0043] 1) Forging 4Cr5MoSiV1(H13) die steel, holding at 1050°C for 10 hours for high-temperature normalizing, holding at 820°C for 10 hours for spheroidizing annealing, and cooling to 510°C for air cooling.

[0044] 2) Process the blank into a mold, and leave a machining allowance of 0.3 mm on the mating surface and the extrusion spherical surface.

[0045] 3) Heat the mold to a temperature of 1050°C, keep it warm for 10 hours, cool it in the air, or use vacuum quenching, and the hardness of the mold will reach HRC57.

[0046] 4) Heat the quenched mold to 580°C for tempering treatment, keep it warm for 10 hours, and the hardness is HRC49.

[0047] 5) The mold is finished to meet the drawing requirements.

[0048] 6) The mold has been subjected to cryogenic treatment at -180°C for 2.5 hours, and the hardness is HRC52.

[0049] 7) The mold is heat...

Embodiment 3

[0054] A processing method for a self-lubricating phosphor bronze ball extrusion die, specifically comprising the following steps,

[0055] 1) Forging 4Cr5MoSiV1 (H13) die steel, 1050℃ ℃ heat preservation 10h high temperature normalizing, 810 ℃ heat preservation 10h for spheroidizing annealing, cooling to 500 ℃ out of the furnace and air cooling.

[0056] 2) Process the blank into a mold, and leave a machining allowance of 0.3 mm on the mating surface and the extrusion spherical surface.

[0057] 3) Heat the mold to a temperature of 1030°C, keep it warm for 9 hours, and cool it in oil until the hardness of the mold reaches HRC58.

[0058] 4) Heat the quenched mold to 570°C for tempering treatment, keep it warm for 9 hours, and the hardness is HRC48.

[0059] 5) The mold is finished to meet the drawing requirements.

[0060] 6) The mold has been subjected to cryogenic treatment at -170°C for 4 hours, and the hardness is HRC50.

[0061] 7) The mold is heated to 580°C, and af...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
hardnessaaaaaaaaaa
Login to View More

Abstract

The invention provides a processing method of a self-lubricating phosphor copper ball extrusion die. The processing method of the self-lubricating phosphor copper ball extrusion die is a method of using a series of treatment processes of 4Cr5MoSiV1(H13) normalizing, tempering, quenching, deep cooling, sulfur carbonitriding and the like for performing self-lubricating treatment on a die for extrusion of copper balls. By using the processing method of the self-lubricating phosphor copper ball extrusion die, the die is high in internal hardness and strength, carbide and nitride of ferrum, molybdenum and chromium are generated on the surface of the die, and simultaneously molybdenum and ferrum sulfide is generated. The die is small in deformation and stable in shape due to the high hardness and the high strength of the die, and the carbide and the nitride which are generated on the surface of the die have high hardness, and therefore the die has good wear-resisting performance under supporting of a high strength and high hardness substrate. Furthermore, the molybdenum and ferrum sulfide is of laminar structure, and thereby has good oil storage and lubricating functions, reduces extrusion resistance, and prolongs life of the die.

Description

technical field [0001] The invention belongs to the field of material technology, and in particular relates to a self-lubricating treatment method of a phosphorus copper ball extrusion die for copper electroplating anodes. Background technique [0002] Generally, phosphor copper balls or phosphor copper angles are used as anodes in the production of printed circuit boards. In order to improve the quality of the coating and reduce the anode mud in electroplating, the smaller the crystal grains of the phosphor copper balls, the better. Therefore, in order to eliminate the continuous casting of copper The columnar grain structure of the rod, the oblique rolling process was used in the early stage, and the grains of the structure after rolling were larger. Recently, the pre-extrusion rolling continuous casting copper rod and copper ball half-mold extrusion process were used to make the structure of the phosphor copper ball reach the micron level. . At present, the extrusion die...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/28C21D1/32C21D1/18C23C8/52
CPCC21D1/18C21D1/28C21D1/32C23C8/52
Inventor 魏巍王世卓张秀德于国军沈斌赵长忠王得舜王红玲要翔英张忠科高艳菲张育秦
Owner JINCHUAN GROUP LIMITED
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products