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A method for processing molten slag in copper-phosphorus solder

A copper-phosphorus solder and processing method technology, applied in welding/cutting media/materials, welding equipment, manufacturing tools, etc., can solve problems such as cracking, decrease in brazing seam strength, and lower yield of copper-phosphorus solder, and achieve separation Good effect, high adsorption efficiency, and the effect of improving reduction efficiency

Active Publication Date: 2021-08-03
ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When liquid copper-phosphorus solder is cast, slag is easy to form non-metallic inclusions on the surface or inside of the ingot, which affects the subsequent extrusion and drawing processes and reduces the yield of copper-phosphorus solder
More importantly, during the brazing process, the non-metallic inclusions contained in the copper-phosphorus solder enter the brazing seam, and when the copper-phosphorus brazing alloy melts and solidifies quickly, it will remain in the brazing seam before it can float out. Slag inclusions are formed, and under the action of stress on the brazed joint, cracks will first appear at the slag inclusions in the brazing joint and develop along the way, resulting in a decrease in the strength of the brazing joint and cracking

Method used

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  • A method for processing molten slag in copper-phosphorus solder

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Experimental program
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Effect test

Embodiment 1

[0030] The grade of brazing material is BCu93P, which is the most used in the market, with a weight of 300kg per furnace and 50 furnaces for smelting. After covering the slag with sawdust, 84.6kg of scum was obtained through separation. After the scum is solidified and cooled, use a ball mill to grind the scum into scum powder, and the particle size of the scum powder after ball milling is 80-140 mesh. Prepare a certain concentration of acid solution, in which hydrochloric acid accounts for 20%, nitric acid accounts for 30%, put scum powder, heat and stir continuously, the heating temperature is 80 ℃, until it is completely dissolved, and the activated carbon powder floats on the surface of the solution. Activated carbon powder is filtered out, dried to a humidity of 1% to 5%, and 25.3kg of activated carbon powder is obtained. The scum waste liquid is neutralized with 48% potassium hydroxide solution until the pH value is 8.0-9.0, and the neutralization process is stopped, an...

Embodiment 2

[0032] The grade of brazing material is BCu93P, which is the most used in the market, with a weight of 300kg per furnace and 50 furnaces for smelting. After covering the slag with sawdust, 81.4kg of scum was obtained through separation. After the scum is solidified and cooled, use a ball mill to grind the scum into scum powder, and the particle size of the scum powder after ball milling is 80-140 mesh. Prepare a certain concentration of acid solution, in which hydrochloric acid accounts for 20%, nitric acid accounts for 30%, put scum powder, heat and stir continuously, the heating temperature is 80 ℃, until it is completely dissolved, and the activated carbon powder floats on the surface of the solution. Activated carbon powder was filtered out, and dried to a humidity of 1% to 5%, to obtain 21.2kg of activated carbon powder. The scum waste liquid is neutralized with 48% potassium hydroxide solution until the pH value is 8.0-9.0, and the neutralization process is stopped, and...

Embodiment 3

[0034]The grade of brazing material is BCu93P, which is the most used in the market, with a weight of 300kg per furnace and 50 furnaces for smelting. After covering the slag with sawdust, 85.3kg of scum was obtained through separation. After the scum is solidified and cooled, use a ball mill to grind the scum into scum powder, and the particle size of the scum powder after ball milling is 80-140 mesh. Prepare a certain concentration of acid solution, in which hydrochloric acid accounts for 20%, nitric acid accounts for 30%, put scum powder, heat and stir continuously, the heating temperature is 80 ℃, until it is completely dissolved, and the activated carbon powder floats on the surface of the solution. The activated carbon powder is filtered out, dried to a humidity of 1% to 5%, and 23.7kg of activated carbon powder is obtained. The scum waste liquid is neutralized with 48% potassium hydroxide solution until the pH value is 8.0-9.0, and the neutralization process is stopped,...

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Abstract

The invention provides a method for treating molten slag in copper-phosphorus solder, which includes the following steps: (1) Slag adsorption process: a layer of sawdust is covered on the surface of liquid copper-phosphorus solder, and scum is formed after adsorption; (2) ) Separation process of slag and activated carbon: put scum powder in acid solution, fully dissolve and filter out activated carbon powder; (3) P in slag 2 o 5 The recovery process of the method: use potassium hydroxide solution to neutralize the acid solution of the scum powder treated in step (2), and filter out the copper hydroxide precipitate; heat the filtered solution to precipitate crystals, and obtain phosphorus, potassium, copper, etc. (4) Recycling process of copper oxide in slag: Calcining copper hydroxide precipitate at high temperature to produce copper oxide powder; putting copper oxide powder and activated carbon powder into a ball mill for ball milling to obtain liquid copper water, The method saves the production and processing cost of the copper-phosphorus brazing filler metal, and at the same time increases additional economic benefits, forming a circular economy industrial chain.

Description

technical field [0001] The invention relates to the technical field of recycling slag in copper-phosphorus solder, in particular to the field of solid waste treatment and recycling, and in particular to a method for processing slag in copper-phosphorus solder. Background technique [0002] During the smelting process, the copper in the copper-phosphorus solder forms copper oxide at high temperature, and phosphorus plays the role of reducing copper oxide. Reduction product P 2 o 5 It forms a complex compound with copper oxide, and covers the surface of copper-phosphorus melt in the form of slag at the melting temperature. When the liquid copper-phosphorus solder is cast, the slag is easy to form non-metallic inclusions on the surface or inside of the ingot, which affects the subsequent extrusion and drawing processes and reduces the yield of the copper-phosphorus solder. More importantly, during the brazing process, the non-metallic inclusions contained in the copper-phosp...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/40C22C1/02
CPCB23K35/40C22C1/02
Inventor 张雷郝庆乐沈元勋钟素娟董博文程亚芳郭艳红秦建常云峰
Owner ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD