Catalyst carrier with three-dimensional mesh inert skeleton structure and preparation method of catalyst carrier

A catalyst carrier, three-dimensional network technology, applied in the direction of catalyst carrier, catalyst activation/preparation, catalyst protection, etc., can solve the problem of rapid decline in porosity and pore size distribution, affecting catalyst use cost and other issues, to achieve good heat storage and heat conduction capacity, which is conducive to long-term maintenance, and is not easy to migrate or collapse

Active Publication Date: 2019-10-25
姚光纯
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the catalyst will be deactivated due to various factors during the use process, which directly affects the use cost of the catalyst, the production continuity of the chemical plant and the economic benefits of the enterprise.
The main reasons for the deactivation of the catalyst include: first, the active metal in the catalyst will migrate and gradually gather on the surface of the carrier at high temperature, and the metal grains will gradually grow and undergo irreversible structural changes; It is a porous active substance, and after high temperature in the reaction process, it is easy to form local hot spots, resulting in a decrease in carrier strength, a rapid decrease in specific surface area, porosity and pore size distribution, and the collapse of the catalyst; the third is that the raw material has too much water or is in the catalytic process. Excessive water generated in the medium will cause pulverization or fragmentation of the active carrier structure

Method used

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  • Catalyst carrier with three-dimensional mesh inert skeleton structure and preparation method of catalyst carrier
  • Catalyst carrier with three-dimensional mesh inert skeleton structure and preparation method of catalyst carrier
  • Catalyst carrier with three-dimensional mesh inert skeleton structure and preparation method of catalyst carrier

Examples

Experimental program
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Effect test

Embodiment 1

[0053] Select a kind of activated clay ore (composed of various types of silicate) as raw material, aluminum sol and ethanol as binder, glycerin as lubricant, Tianqing powder as pore-forming agent, according to active clay ore: aluminum sol: The ratio of ethanol: glycerol: Tianqing powder: water is 100:15:3:67:15:16 to form a mixture, and then the mixture is fully kneaded with a kneader, and after kneading, extrude it with a butterfly mold with a diameter of 1.2 to 1.8 mm butterfly bar. Then the drying conditions of the prepared butterfly strips are temperature 80°C and drying time 60h. After the water content is less than 10%, put the butterfly strips into a heating container filled with nitrogen, and gradually heat up to 850°C, stop heating after 4 hours of constant temperature, naturally cool down to 450°C constant temperature, then gradually introduce oxygen to replace part of the nitrogen in the heating container, control the oxygen concentration in the heating container ...

Embodiment 2

[0062] Select macroporous alumina powder as raw material, paraffin as binder, talcum powder as lubricant, and cellulose methyl ether as pore-forming agent, according to the ratio of macroporous alumina: paraffin: talcum powder: cellulose methyl ether: water 100 : 5: 10: 65: 20 to form a mixture, and then the mixture is fully kneaded with a kneader, and after kneading, a clover-shaped strip with a diameter of 2-3 mm is extruded with a clover mold. Then the drying conditions of the obtained clover strips are temperature 50°C and drying time 36h. After the water content is less than 10%, put the clover strips into a heating container filled with nitrogen, and gradually raise the temperature to 1200°C at a heating rate of 30°C / h , stop heating after constant temperature for 5 hours, naturally cool down to 400°C constant temperature, then gradually introduce oxygen to replace part of the nitrogen in the heating container, control the oxygen concentration in the heating container at ...

Embodiment 3

[0070] Select pseudo-boehmite powder and silicon dioxide powder as raw materials, dry starch and nitric acid as binder, Tianqing powder as lubricant, and polyacryl alcohol as pore-forming agent, according to pseudo-boehmite: silicon dioxide: The ratio of dry starch: nitric acid: Tianqing powder: polypropylene alcohol: water is 50:50:9:1:5:85:20 to form a mixture, and then the mixture is fully kneaded with a kneader, and after kneading, use a cylindrical mold Cylindrical shaped bars with a diameter of 2 to 3 mm were extruded. Then the drying conditions of the prepared cylindrical strips are temperature 75°C, drying time 48h, after the water content is less than 10%, put the cylindrical strips into a heating container filled with nitrogen, and gradually increase the temperature at a heating rate of 40°C / h To 2200°C, stop heating after 10 hours of constant temperature, naturally cool down to 500°C constant temperature, then gradually introduce oxygen to replace the nitrogen in th...

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Abstract

The invention provides a catalyst carrier with a three-dimensional mesh inert skeleton structure and a preparation method of the catalyst carrier. The carrier comprises a three-dimensional mesh (dense) ceramic skeleton with densely distributed large-pore-diameter pore channels, and large pore diameters of the three-dimensional mesh ceramic skeleton are filled with porous catalytic materials; and the size of the large pore diameters is greater than 50 nm, and the size of porous pore diameters is 0.3-20 nm. The catalyst carrier with the three-dimensional mesh inert skeleton structure and the preparation method of the catalyst carrier have the advantage that the morphology structures and physico-chemical properties of the catalyst are effectively adjusted and controller to improve catalytic performance.

Description

technical field [0001] The present invention relates to a catalyst carrier with a three-dimensional network inert framework structure, and more specifically to a catalyst carrier having a three-dimensional network dense inert framework structure and filled with rich microporous structure (pore diameter 0.3-20nm) active materials Carriers and methods for their preparation. Background technique [0002] The chemical industry is a pillar industry for the development of the national economy. Almost all chemical reactions involve catalytic reactions. In catalytic reactions, a small amount of catalyst can significantly increase the speed of chemical reactions, and the catalyst itself is not consumed. Therefore, in the petroleum, petrochemical, environmental protection and polymer chemical industries, in order to increase product output, increase target product selectivity, and reduce production costs, catalysts are more widely used and used more and more. [0003] Most industrial...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J21/16B01J21/04B01J21/12B01J35/10B01J35/02B01J29/40B01J29/70B01J37/08B01J37/10B01J32/00B01J33/00B01J35/04
CPCB01J21/16B01J21/04B01J21/12B01J35/02B01J29/405B01J29/7088B01J37/08B01J33/00B01J35/1019B01J35/1047B01J35/1061B01J37/0018B01J37/0036B01J37/10B01J35/04
Inventor 姚光纯郭朝晖
Owner 姚光纯
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