Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Ceramic fiber catalytic filter element and integrated preparation method thereof

A ceramic fiber and ceramic short fiber technology, which is applied in the field of flue gas purification, can solve the problems of high cost, low porosity, low mechanical strength, etc., and achieve low filtration resistance, high porosity, mechanical strength and improved wear resistance Effect

Active Publication Date: 2020-01-17
NANJING WEIHENG EXPERIMENTAL EQUIP CO LTD
View PDF8 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these preparation methods generally have problems such as complex process, high cost, and inability to realize the integrated preparation of catalyst and ceramic filter material.
The prepared ceramic catalytic filter materials also have problems such as low porosity, low mechanical strength, difficult adjustment of size, difficulty in preparation of large-size levels, and high cost.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Ceramic fiber catalytic filter element and integrated preparation method thereof
  • Ceramic fiber catalytic filter element and integrated preparation method thereof
  • Ceramic fiber catalytic filter element and integrated preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0070] An integrated preparation method for a ceramic fiber catalytic filter element, comprising the steps of:

[0071](1) Preparation of catalyst slurry: the vanadium-titanium series catalyst, polyvinyl alcohol and water that are composed of 10% vanadium pentoxide, 10% molybdenum trioxide and 80% titanium dioxide are mixed uniformly to obtain a solid particle size of 0.1 μm Catalyst slurry 5, wherein the mass concentration of vanadium-titanium catalyst is 40%, and the mass concentration of polyvinyl alcohol is 5%;

[0072] Preparation of ceramic short fiber slurry: mix aluminum silicate fiber, vinyl bis stearamide, silica sol and water, and prepare ceramic short fiber slurry 10 with a fiber diameter of 0.1 μm and a fiber length of 2 μm by ball milling, in which silicon The mass concentration of aluminum acid fiber is 20%, the mass concentration of vinylbisstearamide is 1%, and the mass concentration of silica sol is 5%;

[0073] (2) Glass fiber cloth 2 with a through-porosit...

Embodiment 2

[0076] An integrated preparation method for a ceramic fiber catalytic filter element, comprising the steps of:

[0077] (1) Preparation of catalyst slurry: the manganese-based catalyst, polyvinyl alcohol and water with a mass composition of 60% manganese tetraoxide and 40% manganese dioxide are mixed uniformly to obtain a catalyst slurry 5 with a solid particle size of 1 μm, wherein The mass concentration of manganese series catalyst is 30%, and the mass concentration of polyvinyl alcohol is 20%;

[0078] Preparation of ceramic short fiber slurry: high alumina fiber, glyceryl monostearate, aluminum sol and water were mixed, and prepared by stirring to obtain ceramic short fiber slurry 10 with a fiber diameter of 1.5 μm and a fiber length of 6 μm, in which high aluminum The mass concentration of fiber is 3%, the mass concentration of glyceryl monostearate is 5%, and the mass concentration of aluminum sol is 10%;

[0079] (2) The high silica fiber cloth 2 with a through-porosit...

Embodiment 3

[0082] An integrated preparation method for a ceramic fiber catalytic filter element, comprising the steps of:

[0083] (1) Preparation of catalyst slurry: Mix the iron oxide-based catalyst, polyacrylate and water with a mass composition of 80% ferric oxide and 20% copper oxide, to obtain a catalyst slurry 5 with a solid particle size of 0.5 μm , wherein the mass concentration of iron oxide catalyst is 40%, and the mass concentration of polyacrylate is 15%;

[0084] Preparation of short ceramic fiber slurry: mix quartz fiber, glyceryl tristearate, aluminum sol and water, and prepare by ball milling to obtain short ceramic fiber slurry 10 with a fiber diameter of 0.5 μm and a fiber length of 3 μm, wherein the quartz fiber The mass concentration is 20%, the mass concentration of glyceryl tristearate is 3%, and the mass concentration of aluminum sol is 8%;

[0085] (2) The ceramic fiber cloth 2 with a porosity of 60%, a pore diameter of 0.5 mm, a fiber diameter of 10 μm, and a w...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Diameteraaaaaaaaaa
Lengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a ceramic fiber catalytic filter element and an integrated preparation method thereof. The integrated preparation method includes the following steps: (1) preparing catalyst slurry from a catalyst, and preparing ceramic short fiber slurry from ceramic short fibers; (2) loading an inorganic fiber cloth with the catalyst slurry prepared in the step (1), and performing heat curing to obtain a catalytic filter cloth; and (3) loading the catalytic filter cloth prepared in the step (2) with the ceramic short fiber slurry prepared in the step (1), performing filament windingon a vacuum mold, performing demolding, and performing drying to obtain the ceramic fiber catalytic filter element. The integrated preparation method has the advantages of a simple process, a small occupied space, lower costs, and an adjustable preparation size; and the prepared ceramic fiber catalytic filter element has the characteristics of uniform distribution of the catalyst, high porosity, high mechanical strength, and excellent abrasion resistance.

Description

technical field [0001] The invention relates to the field of flue gas purification, in particular to a ceramic fiber catalytic filter element and an integrated preparation method thereof. Background technique [0002] With the rapid development of the national economy, the problem of regional air pollution characterized by nitrogen oxides and dioxins in my country has become increasingly prominent. Nitrogen oxides are an important cause of smog, which can cause acid rain, photochemical smog and other phenomena. Dioxins are carcinogens that can cause serious reproductive and developmental problems and seriously affect the immune system. In the face of increasingly severe environmental problems, the country has introduced a series of measures to formulate strict air pollutant emission standards, and researchers have also stepped up research and development of flue gas purification technology. However, there are still some weak points in flue gas purification technology at pr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B01D39/20B01D53/86B01D53/72B01D53/56B01D46/00B01J31/38
CPCB01D39/2068B01D46/00B01D53/8625B01D53/8668B01D2258/0283B01J31/38
Inventor 皇甫林余剑张霄玲李长明高士秋
Owner NANJING WEIHENG EXPERIMENTAL EQUIP CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products