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Conductive resin binder grinding wheel and preparation process thereof

A bonding agent and grinding wheel technology, which is applied in the field of diamond grinding wheels, can solve the problems of difficult to achieve stable batch production of special-shaped electronic components, poor dimensional accuracy, difficult sub-micron size and shape accuracy, etc., to achieve good surface retention and Machinability, improvement of electrical conductivity, effects of good sharpness

Inactive Publication Date: 2020-03-17
ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

One is the resin bonded diamond grinding wheel. The resin grinding wheel has good self-sharpening, sharpness and micro-elasticity, so when processing hard and brittle materials, it can take into account the advantages of high grinding efficiency, good surface quality, and high yield. ; However, the problem with resin grinding wheels is that their special shapes (including concave, arc and other surfaces) have poor dimensional accuracy, and it is difficult to achieve sub-micron size and shape accuracy through conventional dressing, and it is even more difficult to achieve stable mass production of special-shaped electronic components
The second is the metal bond grinding wheel. Due to its good electrical conductivity, the metal grinding wheel can control the shape and position accuracy of the special-shaped grinding surface at the sub-micron level, which can meet the special grinding processing requirements of special-shaped precision electronic components; but the metal grinding wheel The hardness of the bond is high, and the rigidity of the grinding wheel layer is large, which has certain limitations in the application of soft elastic grinding

Method used

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  • Conductive resin binder grinding wheel and preparation process thereof
  • Conductive resin binder grinding wheel and preparation process thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1 to 4

[0031] Embodiments 1 to 4 preferably adopt the following raw materials:

[0032] Ultrafine toughened polyimide resin (15-35μm) produced by Wuhan Taigusi Company;

[0033] 3S diamond powder (270 / 325) developed by Zhengzhou Abrasive Grinding Research Institute Co., Ltd.;

[0034] (300 mesh) 5N antimony powder purchased by Sichuan High Purity Material Technology Co., Ltd.;

[0035] Baige Group Co., Ltd. purchased green silicon carbide powder (W5);

[0036] Silane coupling agent (A171) purchased by Nanjing Aocheng Chemical Co., Ltd.

[0037] Embodiments 1 to 4 all adopt the following grinding wheel manufacturing process, and the concrete steps are as follows:

[0038] (1) Mix the coupling agent with methanol at a weight ratio of 1:20 and keep stirring evenly at 70°C to make a wetting agent;

[0039] (2) Mix the diamond abrasive and the wetting agent prepared in step (1) uniformly in a weight ratio of 120:1, and then dry at 70°C to constant weight;

[0040] (3) Mix the antimon...

Embodiment 1

[0054] Bismaleimide resin powder 55%, 3S diamond powder 15%, 5N antimony powder 17%, green silicon carbide micropowder 12%, coupling agent 1%; Adopt the above-mentioned process to prepare and obtain the conductive resin bond emery wheel, through Test, grinding wheel resistivity 0.78×10 6 Ω·cm, the accuracy of the special-shaped arc is 0.100mm, and the workpiece is burned and the wear resistance is poor during grinding.

Embodiment 2

[0056] 10% of bismaleimide resin powder, 20% of 3S diamond powder, 45% of 5N antimony powder, 20% of green silicon carbide micropowder, 5% of coupling agent; adopt the above-mentioned process to prepare the conductive resin bond grinding wheel, Test, grinding wheel resistivity 1.12×10 3 Ω·cm, the accuracy of the special-shaped arc is 0.050mm, and the grinding wheel structure peels off and the wear resistance is poor during grinding.

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Abstract

The invention designs a conductive resin binder grinding wheel based on the use requirement and a manufacturing method for a resin binder diamond grinding wheel. The conductive resin binder grinding wheel is prepared from the following raw materials in percentage by weight: 10%-55% of bismaleimide resin powder, 17%-45% of antimony powder, 12%-20% of green silicon carbide micro powder, 1%-5% of a silane coupling agent and the balance of diamond powder. In comparison with a metal binder diamond grinding wheel, great improvements are achieved in aspects such as grinding sharpness and workpiece surface quality; and in comparison with a resin binder diamond grinding wheel, the advantages of being efficient and high in precision in machining of special-shaped working faces are achieved, and thus, the efficient and high-precision machining requirements of materials such as ultra-precision numerical control alloy cutters and special-shaped precision glass / ceramic electronic components are met.

Description

technical field [0001] The invention belongs to the technical field of diamond grinding wheels, and in particular relates to a conductive resin bond grinding wheel and a preparation process thereof. Background technique [0002] Resin bonded diamond grinding wheel has the advantages of good self-sharpening, sharpness, heat resistance, acid resistance and micro-elasticity, and is suitable for fine grinding of workpieces made of cemented carbide, stone, ceramics, glass, rare earth metals, non-ferrous metals, etc. The processing field has been widely used. With the maturity and popularization and application of 5G technology, advanced mobile communication technology and precision electronic technology have also put forward higher requirements for supporting hardware facilities. The technical requirements for elements such as ceramic electronic components have also been greatly improved. [0003] There are usually two kinds of bonded diamond grinding wheels available for the g...

Claims

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Application Information

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IPC IPC(8): B24D3/32B24D3/34B24D18/00
CPCB24D3/32B24D3/344B24D18/0009
Inventor 史林峰张高亮赵延军刘超
Owner ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD