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Bionic composite coating, preparation method and application thereof, and flow passage component

A technology of composite coating and overcurrent components, applied in the direction of coating, metal material coating process, mechanical equipment, etc., can solve the problems such as the inability to fully meet the protection requirements of overcurrent components and the complex service conditions of overcurrent components, and achieve Improve the comprehensive protection ability, the integration is fast and accurate, and the process is reliable.

Inactive Publication Date: 2020-04-14
GUANGDONG INST OF NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] Surface coating technology is an important means of surface protection of over-current components. Various types of protective coatings such as metal compound coatings, organic coatings, ceramic coatings and stainless steel coatings have been developed. However, due to the extremely complicated service conditions of over-current components , the coating needs to be strong and tough, resistant to impact and wear, and also needs to resist corrosion. The current coating technology cannot fully meet the protection needs of wetted parts

Method used

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  • Bionic composite coating, preparation method and application thereof, and flow passage component
  • Bionic composite coating, preparation method and application thereof, and flow passage component

Examples

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preparation example Construction

[0044] In addition, the present application also provides a method for preparing the above-mentioned biomimetic composite coating, for example, may include the following steps:

[0045] The inner layer mainly containing TiNi phase and the surface layer containing TiN hard phase are sequentially prepared on the surface of the substrate, and then the micro-texture is prepared on the surface of the surface layer.

[0046] Before the preparation, the structural model of the biomimetic composite coating was established and the preparation path was preset. Specifically, the bionic structural model design and preparation path planning of the bionic composite coating can refer to the following methods: use 3D drawing software (such as pore 3D drawing software) to draw the structural model of the bionic composite coating, within a certain range (not Design micro-textures within more than 150 μm). The pattern of the micro-texture can be selected from square or circular patterns accordi...

Embodiment 1

[0067] On the surface 4 of a flat sample, a biomimetic coating with a composite structure of surface hardness and interior toughness (structure such as figure 1 shown), its preparation steps are as follows (preparation process is as follows figure 2 shown):

[0068] Step 1: Based on the surface 4 protection requirements of the parts, use the Pore 3D drawing software to draw the structural model of the bionic coating with a composite structure. The overall thickness of the composite coating is 4.8mm, and the thicknesses of the inner layer 2 and the surface layer 3 of the composite coating are respectively The micro-texture is designed within 150 μm from the surface 4 of the surface layer 3. The pattern of the micro-texture is a circular pattern with a depth of 120 μm and a diameter of 200 μm, and the texture pitch is 400 μm. The designed composite coating model is imported into the laser deposition path planning software. According to the material forming characteristics and ...

Embodiment 2

[0074] On the surface 4 of a flat plate sample, a biomimetic coating with a composite structure of surface hardness and interior toughness is prepared, and the preparation steps are as follows:

[0075] Step 1: Based on the surface 4 protection requirements of the parts, use the Pore 3D drawing software to draw the structural model of the bionic coating with a composite structure. The overall thickness of the composite coating is 4.8mm, and the thicknesses of the inner layer 2 and the surface layer 3 of the composite coating are respectively 3.2 mm and 1.6 mm, and the micro-texture is designed within 120 μm from the surface 4 of the surface layer 3. The pattern of the micro-texture is a circular pattern with a depth of 100 μm and a diameter of 130 μm, and the texture spacing is 200 μm. The designed composite coating model is imported into the laser deposition path planning software. According to the material forming characteristics and structural characteristics, the model is lay...

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Abstract

The invention provides a bionic composite coating, a preparation method and application thereof, and a flow passage component, and belongs to the technical field of surface engineering. The bionic composite coating comprises an inner layer and a surface layer, wherein the inner layer mainly contains a TiNi phase, the surface layer contains a TiN hard phase, and a surface of the surface layer is provided with a microstructure. The bionic composite coating is excellent in wear resistance and corrosion resistance, and the surface protection capacity of the flow passage component can be remarkablyimproved. The preparation method comprises steps of sequentially preparing the inner layer mainly containing the TiNi phase and the surface layer containing the TiN hard phase on a surface of a matrix, and then preparing the microstructure. The method is reliable in process, high in coating preparation precision, high in efficiency and stable in performance, and can meet protection requirements of the flow passage component under the severe working conditions of multiple factors such as water flow cavitation erosion, sediment erosion and corrosion. The flow passage component with the bionic composite coating on the surface has relatively strong protection capability.

Description

technical field [0001] The invention relates to the technical field of surface engineering, in particular to a biomimetic composite coating, its preparation method and application, and a flow-through component. Background technique [0002] Water turbine or steam turbine impellers, pump valves, propellers and other flow-passing components need to withstand harsh conditions such as cavitation erosion, sediment erosion, seawater corrosion, etc. during service, making their surfaces easily damaged, which in turn affects the overall reliability and service of the machinery Therefore, there is an urgent demand for its surface protection ability. [0003] Surface coating technology is an important means of surface protection of over-current components. Various types of protective coatings such as metal compound coatings, organic coatings, ceramic coatings and stainless steel coatings have been developed. However, due to the extremely complicated service conditions of over-current ...

Claims

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Application Information

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IPC IPC(8): C23C24/10C23C8/24B23K26/352B23K26/354F01D5/28F03B3/12B23K101/34
CPCC23C24/103C23C8/24B23K26/352B23K26/354B23K26/355F01D5/282F03B3/12B23K2101/34B23K2101/35Y02E10/20
Inventor 卢冰文王岳亮张欣悦董东东马文有李艳辉李福海陈兴驰刘敏
Owner GUANGDONG INST OF NEW MATERIALS