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A kind of synthesis furnace and synthesis method for preparing silicon carbide powder

A synthesis furnace and silicon carbide technology, applied in chemical instruments and methods, carbon compounds, furnaces, etc., can solve the problems of large differences in powder bulk density, difficulty in synthesizing silicon carbide powder, low melting point, etc., and achieve uniform and stable temperature field , Improve the consistency and the effect of uniform particle size

Active Publication Date: 2021-06-04
SICC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method needs to add additional auxiliary reagents to maintain it, which will inevitably cause contamination by foreign impurities, making it difficult to synthesize high-purity silicon carbide powder, and due to the difference in crucible radial and axial temperatures, resulting There is a big difference in the particle size of the synthesized silicon carbide powder
The uneven particle size of silicon carbide powder will cause a large difference in powder bulk density during the growth of silicon carbide single crystal, resulting in an increase in the inhomogeneity of the temperature field, an increase in the internal stress of silicon carbide single crystal, and even large defects such as polymorphism and micropipes. output
[0004] In addition, the melting point of raw material silicon for the preparation of silicon carbide powder is low, and the temperature before the reaction needs to be kept at a low temperature to avoid the melting and sublimation of silicon, which will cause the impurities absorbed by the insulation materials in the furnace cavity to be unable to be released before the reaction. Discharge, thus inevitably participating in the reaction, resulting in a decrease in the purity of the synthetic silicon carbide powder

Method used

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  • A kind of synthesis furnace and synthesis method for preparing silicon carbide powder
  • A kind of synthesis furnace and synthesis method for preparing silicon carbide powder
  • A kind of synthesis furnace and synthesis method for preparing silicon carbide powder

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preparation example Construction

[0083] According to one embodiment of the present application, there is provided a method for preparing silicon carbide powder, the preparation method comprising the following steps:

[0084] 1) Put the assembled crucible assembly and solid raw materials into the synthesis furnace and seal it, and vacuum the furnace to 10 - 6 Below mbar, feed high-purity inert gas to 300-500mbar, and then vacuum the furnace to 10 -6 Below mbar, repeat the operation 2-3 times, and finally vacuum the furnace to 10 -6 Below mbar;

[0085] 2) Keep it no higher than 10 -6 mbar, raise the temperature in the furnace to 1800-2000°C, and keep it for 5-10h; within 3-5h, slowly lower the temperature of the furnace to 1500-1800°C, and at the same time, introduce high-purity inert gas, increase the pressure to 500-800mbar and keep it constant Change.

[0086] 3) After removing impurities from the solid raw material at 1800-2000°C, feed the raw material gas into the solid raw material under an inert ga...

Embodiment 1

[0090] Concrete as a kind of preparation method of silicon carbide powder, this preparation method comprises the following steps:

[0091] 1. Fill the high-purity carbon powder with a particle size of 1 μm-100 μm into a graphite crucible equipped with a flow guide, and then seal the crucible body with a crucible cover with a gas conduit;

[0092] 2. Put the crucible assembly into the furnace chamber of the furnace body and seal it, and vacuum the furnace chamber to 10 -6 Below mbar, feed high-purity inert gas, high-purity nitrogen and / or high-purity argon to 300-500mbar, and then vacuum the furnace to 10 -6 Below mbar, repeat the operation 2-3 times, and finally vacuum the furnace to 10 -6 Below mbar (exhaust impurity gas);

[0093] 3. Keep 10 -6 Keep the temperature below mbar unchanged, raise the temperature in the furnace to 1800-2000°C and keep it for 5-10 hours to purify the furnace and crucible body;

[0094] 4. Slowly lower the furnace temperature to 1500-1800°C wit...

Embodiment 2

[0100] According to the preparation method of high-purity silicon carbide powder in Example 1, high-purity silicon carbide powder 1#-4# and comparative silicon carbide powder D1#-D3# were prepared respectively, which were different from the preparation method of high-purity silicon carbide powder 1# As shown in Table 1, the total impurities and particle diameters of the high-purity silicon carbide powder 1#-4# prepared in Example 1 and the comparison silicon carbide powder D1#-D3# are detected, and the detection results are shown in Table 1. Show. Among them, the crucible assembly is provided with a primary air intake hole in the center of the crucible cover, the air intake plate is provided with a secondary air intake hole arranged in a multi-layer circular track, and the number of secondary air intake holes set in the outer circular circular track is The number A of the adjacent secondary air intake holes arranged along the inner circular track is 2 times, and the aperture B...

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Abstract

The application discloses a synthesis furnace and a synthesis method for preparing silicon carbide powder, belonging to the field of semiconductor material preparation. The silicon carbide powder synthesis furnace includes a furnace body, a crucible assembly and a heating element. The crucible assembly is placed in the furnace cavity formed by the furnace body. It is characterized in that the crucible assembly includes a crucible and a flow guide, and the crucible is provided with a primary air holes; the flow guide is arranged in the crucible cavity formed by the crucible, and the flow guide includes an air intake plate with a plurality of secondary air intake holes and a plurality of porous flow guide tubes respectively connected with the secondary air intake holes; the air intake plate The crucible chamber is divided into a buffer chamber and a synthesis chamber. After entering the first-stage air inlet, the raw material gas flows from the pores of the multi-hole guide pipe to the synthesis chamber along the path of the buffer chamber, the second air inlet and the porous guide pipe, and is combined with the The solid raw materials in the synthesis chamber react to produce silicon carbide powder. The silicon carbide powder prepared by the silicon carbide powder synthesis furnace has high purity and uniform particle size, and the particle size of the obtained silicon carbide powder can be adjusted.

Description

technical field [0001] The application relates to a synthesis furnace and a synthesis method for preparing silicon carbide powder, belonging to the field of semiconductor material preparation. Background technique [0002] Silicon carbide is a typical wide bandgap semiconductor material and one of the representatives of the third generation of semiconductor materials after silicon and gallium arsenide. Silicon carbide materials have excellent characteristics such as high thermal conductivity, high breakdown field strength, and high saturation electron mobility, and have become one of the popular materials for preparing high-temperature, high-frequency, high-power and radiation-resistant devices. It is widely used in civil lighting, screen display, aerospace, high temperature radiation environment, oil exploration, radar communication and automotive electronics and other fields. [0003] At present, the preparation of silicon carbide powder is mainly realized by self-propaga...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B32/963F27B5/05F27B5/16
CPCC01P2004/51C01P2004/60C01P2004/61C01P2006/80C01B32/963F27B5/04F27B5/16F27B2005/164
Inventor 李加林李斌张红岩高超刘家朋李长进
Owner SICC CO LTD
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