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Preparation of high-performance reactive polyurethane flame retardant compounded by triphosphonic acid containing melamine ring and derivatives of triphosphonic acid

A technology of polyurethane flame retardant and triphosphonate, which is applied in the fields of periodic table group 5/15 element compounds, chemical instruments and methods, organic chemistry, etc. Complex synthesis process and other issues

Active Publication Date: 2020-06-16
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

DOPO-based flame retardants have good flame retardant performance, but the synthesis process is relatively complicated, and it is difficult to meet the needs of large-scale industrial production
Ren Qiang et al. reported (CN201610640190.2) an expanded graphite used in polyurethane foam in conjunction with a phosphorus-containing flame retardant. Expanded graphite can separate the polyurethane material from the heat source by expansion, which belongs to the condensed phase flame retardant mechanism. The volume expansion that occurs affects the material structure, which in turn affects the material properties

Method used

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  • Preparation of high-performance reactive polyurethane flame retardant compounded by triphosphonic acid containing melamine ring and derivatives of triphosphonic acid
  • Preparation of high-performance reactive polyurethane flame retardant compounded by triphosphonic acid containing melamine ring and derivatives of triphosphonic acid
  • Preparation of high-performance reactive polyurethane flame retardant compounded by triphosphonic acid containing melamine ring and derivatives of triphosphonic acid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] [Example 1]: Preparation of 1,3,5-triazine-2,4,6-triphosphate (TPE)

[0046] Take 60mL of triethyl phosphite (TEP, 0.34mol) into a 200mL three-neck round bottom flask. Under magnetic stirring, divide 11.1g of cyanuric chloride (TCT, 0.06mol) into three batches, and slowly add it to triethyl phosphite within 1 hour at room temperature, TCT will gradually dissolve, the reaction will exotherm, and ethyl chloride will be released gas, a yellow transparent solution was obtained. After adding TCT, raise the temperature to 100-105°C for 8 hours, cool to 50°C, slowly add 35 mL of petroleum ether (boiling range 60-90°C), continue to stir and cool to room temperature, stir overnight, a large amount of colorless crystals precipitate , filtered with suction, washed 3 times with 20mL petroleum ether, removed unreacted TEP and TCT, and obtained 22.9g of colorless crystals, that is, ethyl 1,3,5-triazine-2,4,6-triphosphate (TPE, Yield: 78%).

[0047] Using the above method, just rep...

Embodiment 2

[0048] [Example 2]: Preparation of 1,3,5-triazine-2,4,6-triphosphate (TPA)

[0049] Add 19.6g TPE (0.04mol) into 130mL concentrated hydrochloric acid, reflux for 36h under magnetic stirring, cool to 50~, evaporate HCl under reduced pressure, concentrate to 40mL, extract three times with 90mL ethyl acetate to remove unhydrolyzed TPE. The aqueous phase was concentrated to nearly dryness, and dried in a vacuum oven at 120°C for 12 hours to obtain 12.3 g of white solid, namely 1,3,5-triazine-2,4,6-triphosphoric acid (TPA, yield: 96% ).

[0050] Adopt same reaction step, with different phosphites or under different reflux times, the productive rate of reaction is summarized as shown in table 1:

[0051] Table 1 The reaction conditions and yields of different phosphite reactions to prepare TPA

[0052]

Embodiment 3

[0053] [Example 3]: Preparation of 1,3,5-triazine-2,4,6-triphosphate (MTPA)

[0054] Take 9.63g TPA (0.03mol) and add it into 20mL deionized water, stir at room temperature for 30min to fully dissolve it. Get 4.05g ferric chloride hexahydrate (0.015mol) and dissolve in 30mL0.1mol L -1 In dilute hydrochloric acid (to avoid hydrolysis to generate insoluble ferric hydroxide). Add the hydrochloric acid solution of ferric chloride dropwise to the aqueous solution of TPA, and stir at room temperature for 12 hours to make the phosphonic acid group on TPA and Fe 3+ The polymerization reaction was fully carried out in between, and a yellow suspension was obtained. Suction filtration, washing with deionized water until the filtrate pH = 7 to fully remove unreacted raw materials, and drying at 120 ° C for 12 hours to obtain 6.0 g of yellow solid (yield 51%), namely 1,3,5-triazine - 2,4,6-iron triphosphate, wherein the molar ratio of iron and TPA is 1:2, so the product is recorded as F...

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Abstract

The invention discloses a high-performance reactive polyurethane flame retardant compounded by triphosphonic acid containing a melamine ring and derivatives of the triphosphonic acid. The flame retardant is formed by compounding triphosphonic acid (TPA) of a melamine ring, and derivatives of the triphosphonic acid, namely, triphosphonate ester (TPE) of a melamine ring and triphosphonate of a melamine ring (MTPA, M = Ca<2+>, Mg<2+>, transition metal ions, rare earth ions and the like), and the compound is a reactive polyurethane flame retardant. Phosphonic acid groups contained in TPA and MTPAor hydroxyl in the phosphonic acid groups subjected to metal ion reaction can react with isocyanate, and TPE can have good intersolubility with polyurethane, so that the flame retardant is uniformly dispersed in polyurethane, contains melamine rings and phosphonic acid groups at the same time, and can achieve synergistic flame retardance in a gas phase and a solidification phase. Therefore, the flame retardant can realize synergistic flame retardance. The flame retardant not only can be used for various polyurethane materials, but also can be used in the fields of textiles and the like.

Description

technical field [0001] The present invention is a high-performance reactive polyurethane flame-retardant material compounded with melamine-containing triphosphonic acid and its derivatives. The flame retardant can be used in various types of polyurethane materials, textiles, decorative materials, wood, and paper and other fields. [0002] technical background [0003] Polyurethane is an ester of carbamic acid or an amide-ester derivative of carbonic acid. It is customarily called polyurethane (PU). It can be made into linear or body-shaped polymers according to needs. , fibers, elastomers, soft (or hard) foam plastics, coatings, etc. However, polyurethane materials, especially polyurethane foam materials, are flammable materials, and are accompanied by decomposition reactions during the combustion process, generating a large amount of toxic gases such as HCN and CO, which endanger human health and cause fire hazards. Therefore, it is necessary to develop polyurethane flame ...

Claims

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Application Information

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IPC IPC(8): C08G18/38C07F9/6521
CPCC07F9/6521C08G18/3889
Inventor 李忠芳孙鹏王立开牛学良尹晓燕裴洪昌
Owner SHANDONG UNIV OF TECH