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Long-acting positive charge treatment process for melt-blown non-woven fabric for medical mask

A melt-blown non-woven fabric and processing technology, applied in fiber processing, biochemical fiber processing, textiles and papermaking, etc., can solve the problems of shortage of protective materials, short lifespan of masks, resource consumption, etc., and achieve good biocompatibility and Biodegradability, good broad-spectrum microbial inhibition, and the effect of shortening the production cycle

Inactive Publication Date: 2020-07-10
青岛博益特生物材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the method of making melt-blown non-woven fabrics have electrostatic adsorption can only be through the electret treatment process, and the disadvantage of this process is that the charge generated by the electret treatment is unstable, and the moisture exhaled during water or mask wearing may be Reduce the electrostatic adsorption effect, or even fail, which also makes the life of the mask short, can only be used once, and the continuous wearing time generally does not exceed 4 hours, resulting in a large consumption of resources
In addition to the shortage of protective materials during the prevention and control of special epidemics, a large amount of medical waste is also generated. Improper disposal will cause the risk of epidemic transmission and increase the burden of sanitation.
[0005] At present, there is a need for a new process to make the electrostatic adsorption of the mask more stable and maintain the effect, so as to prolong the use time of the mask and solve the problem of mask recycling

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Long-acting positive charge treatment process for melt-blown non-woven fabric for medical mask
  • Long-acting positive charge treatment process for melt-blown non-woven fabric for medical mask

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Weigh 0.3g of chitosan quaternary ammonium salt, add 300ml of 75% ethanol aqueous solution (v / v, the same below), stir the solution, and prepare a shell containing 0.1% (w / v, the same below) of chitosan quaternary ammonium salt Polysaccharide quaternary ammonium salt ethanol aqueous solution was used as the treatment liquid. Spray the treatment solution evenly on 200 g of melt-blown polypropylene non-woven fabric that is rotated and unfolded, and heat and dry in a vacuum at 40°C to obtain a melt-blown non-woven fabric A carrying a positively charged functional polymer material, making the non-woven fabric The mass fraction of the positively charged functional polymer material is 0.15% (w / w, the same below).

Embodiment 2

[0020] Take by weighing 5.0 g of starch quaternary ammonium salt, add 400 ml of 45% aqueous ethanol solution, stir and dissolve, and prepare a quaternary ammonium salt ethanol aqueous solution containing starch quaternary ammonium salt concentration of 1.25% as a treatment solution. Spray the treatment liquid evenly on 200 g of melt-blown polypropylene non-woven fabric that is rotated and unfolded, heat and dry at 50°C, and form a roll to prepare a positively charged functional polymer material melt-blown non-woven fabric B. The mass fraction of the cloth-carrying positively charged functional polymer material is 2.5%.

Embodiment 3

[0022] Weigh 1.2 g of chitosan quaternary ammonium salt, add 400 ml of 55% ethanol solution, stir and dissolve, and prepare a quaternary ammonium salt ethanol aqueous solution containing chitosan quaternary ammonium salt with a concentration of 0.3% as a treatment solution. Weigh 200g of cut and melt-blown polypropylene non-woven fabric, put it into the treatment solution and soak it evenly, absorb the ethanol aqueous solution of quaternary ammonium salt in the non-woven fabric, heat and dry under vacuum at 50°C, and obtain a positively charged functional polymer The material is melt-blown non-woven fabric C, so that the mass fraction of the non-woven fabric carrying positively charged functional polymer materials is 0.6%.

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Abstract

The invention discloses a long-acting positive charge treatment process for a melt-blown non-woven fabric for a medical mask. The long-acting positive charge treatment process is characterized in thata water solution or an ethanol water solution of a functional polymer material with a positive charge is used to treat the melt-blown non-woven fabric, so that the melt-blown non-woven fabric has a positive charge. The functional polymer material with the positive charge is a polymer material with a quaternary ammonium group. The long-acting positive charge treatment process has the advantages that (1) the functional polymer material is positively charged, has good adhesion to the fiber surface of the melt-blown non-woven fabric, can be stably combined on the melt-blown non-woven fabric, andthus provides stable electrostatic adsorption for the melt-blown non-woven fabric; compared with melt-blown non-woven fabric with electret treatment, the melt-blown non-woven fabric has stronger and more durable electrostatic adsorption and is not easily affected by humid environment; (2) the functional polymer material has a good broad-spectrum microbial inhibition, and can provide a long-actingantibacterial function for the melt-blown non-woven fabric; (3) the functional polymer material belongs to an environment-friendly material and does not increase the environmental burden; and (4) themask made of the melt-blown non-woven fabric treated by the process can be sterilized by high-energy electron beam irradiation and can be used directly after sterilization, and the production cycle ofthe mask is significantly shortened.

Description

technical field [0001] The invention relates to a treatment process of melt-blown non-woven fabrics, in particular to a positively charged treatment process of melt-blown non-woven fabrics for medical masks, which belongs to the field of medical protective materials. Background technique [0002] The usual disposable medical mask body is divided into three layers: outer, middle and inner. The outer layer is chemical fiber non-woven fabric treated by special process, which is used to block dust particles in the air. The middle layer is polypropylene fiber melt-blown non-woven fabric with electrostatic adsorption effect treated by electret method. Ordinary non-woven fabric of skin material. The filtration efficiency of the mask mainly depends on the physical barrier and electrostatic adsorption of the middle melt-blown non-woven fabric to filter and adsorb microbes, viruses and other fine particles to prevent the spread of diseases. [0003] The manufacturing process of poly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M15/03D06M15/11D06M15/05D06M15/09D06M101/20
CPCD06M15/03D06M15/11D06M15/05D06M15/09D06M16/00D06M2101/20
Inventor 刘万顺王云兵孙荣距刘海旺徐大伟
Owner 青岛博益特生物材料股份有限公司
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