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Manufacturing method of titanium or titanium alloy thin-wall ball shell

A manufacturing method and technology of titanium alloys, applied in the direction of manufacturing tools, metal processing equipment, plasma welding equipment, etc., can solve the problems of poor plasticity of titanium and titanium alloys, complicated manufacturing methods, and deteriorated weld performance, so as to achieve small residual stress, Improved dimensional accuracy and reduced pressing resistance

Active Publication Date: 2020-08-11
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The manufacturing method of the metal thin-walled spherical shell structure is more complicated than other types of structural parts. In addition, titanium and titanium alloys have unique physical and chemical properties, and the manufacturability is poor. The existing production process of metal thin-walled spherical shells cannot fully meet the requirements of titanium and titanium alloys. The manufacturing requirements of thin-walled spherical shells, such as: the manufacturing process of spherical shells involves the plastic processing process of hemispherical shells. Titanium and titanium alloys have the characteristics of poor plasticity and large springback, so it is difficult to obtain hemispheres with high dimensional accuracy by conventional metal plastic processing methods Shell; Titanium has lively chemical properties and is easily oxidized at high temperature. When welding the hemispherical shell, it is necessary to protect the weld seam with inert gas. Due to the limitation of the structure, it is difficult to completely discharge the air in the shell when welding the spherical shell. Residual air will cause high temperature oxidation of the weld, deteriorating the weld performance, so the welding quality is poor

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  • Manufacturing method of titanium or titanium alloy thin-wall ball shell
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  • Manufacturing method of titanium or titanium alloy thin-wall ball shell

Examples

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Embodiment 1

[0035] combine Figure 1 ~ Figure 4 This embodiment will be described. This embodiment provides a method for manufacturing a thin-walled spherical shell 1 of a titanium alloy fire-fighting tank carried by a fire-fighting drone. The thin-walled spherical shell 1 is made of TA5 titanium alloy, and the thickness δ is 4 mm. The first hemispherical shell 11 and the second hemispherical shell 13 are connected by welding seams 12, wherein the first hemispherical shell 11 is in the shape of a hemisphere as a whole, and the second hemispherical shell 13 is in the shape of a semi-oblate spheroid as a whole, which belongs to a semi-hemispherical shape.

[0036] It should be noted that the quasi-hemispherical shape may also be half of a prolate sphere, and the hemispherical shell at this time is a semi-prolate spherical shell, or the quasi-hemispherical shape is half of other spheroidal surfaces.

[0037] A method for manufacturing a thin-walled spherical shell of a titanium alloy fire-f...

Embodiment 2

[0052] This embodiment provides a manufacturing method of a thin-walled spherical shell of a pure titanium anchor buoy, which is basically the same as the manufacturing method provided in Example 1, combined below Figure 1 ~ Figure 4 to illustrate the difference.

[0053] In this embodiment, the thin-walled spherical shell 1 is made of TA2 pure titanium, and the thickness δ is 8mm.

[0054] In the S1 blanking process, the raw material used for the spherical shell plate 16 is a TA2 pure titanium plate with a thickness of δ=8mm.

[0055] In the S2 plastic forming process, the entire assembly is placed flat in a natural gas furnace for heating, the heating temperature is 600° C., and the holding time is 30 minutes.

[0056] In the S4 welding process, the parameters of the plasma arc welding are: current 220A, voltage 26-32V, welding speed 22cm / min, center gas flow 5L / min, annular gas flow 20L / min. During the automatic argon arc vertical welding process, TA2 titanium welding wi...

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Abstract

The invention provides a manufacturing method of a titanium or titanium alloy thin-wall ball shell. The method includes the procedures of laying-off, plastic molding, groove machining, welding and nondestructive detection. During plastic molding, an assembly is formed in the manner that a ball shell plate is coated with two steel plates, a coating thermal molding process for thermoplastic moldingis carried out, temperature distribution during thermal pressing of the ball shell plate can be more uniform, the cooling speed of the ball shell plate can be effectively reduced, the pressing plasticity of the ball shell plate is improved, the pressing resistance is reduced, pits, bulges and the like generated in the molding process of the ball shell plate are avoided, the plastic deformation residual stress is small, the resilience value is small, and the dimensional precision of the obtained half-ball shell is greatly improved. In the welding process, the distances between a welding position and the top end of the ring surface of a weld joint and between the welding position and the bottom end of the ring surface of the weld joint are equal, in other words, the welding position is located in the middle of the circumferential direction of the ring surface of the weld joint instead of the top end of the ring surface of the weld joint, and therefore the phenomenon of oxidation of the back face of the weld joint can be completely avoided. Thus, the problem about manufacturing of the titanium thin-wall ball shell can be well solved.

Description

technical field [0001] The invention belongs to the technical field of metal spherical shell manufacturing, and in particular relates to a manufacturing method of a titanium or titanium alloy thin-walled spherical shell. Background technique [0002] Titanium and titanium alloys have many advantages such as low density, high specific strength, excellent corrosion resistance, and high heat resistance. In recent years, they have become an important structural metal and are widely used in aerospace, marine engineering, energy and chemical industries, and automobile manufacturing. each field. [0003] The density of titanium and titanium alloys is only 60% of that of steel, but its strength has reached the strength level of many alloy steels. Therefore, people have gradually begun to use titanium and titanium alloys to manufacture aircraft storage tanks and pressure vessels that have a strong demand for weight reduction. and other products. In order to realize the fire extingu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K28/02B23K10/02B23K9/16
CPCB23K28/02B23K10/02B23K9/16B23K2103/14
Inventor 李瑞武张麒贾晓飞王岗李要宗鄂楠张浩
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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