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Method for producing alumina fiber from sodium silica slag and alumina fiber

A technology of alumina fiber and sodium silicate, applied in the production of alumina fiber and alumina fiber, can solve the problem of reducing raw/clinker grade and equipment utilization rate, increasing unit energy consumption of alumina, loss of alumina and sodium oxide, etc. problems, to achieve the effect of superior performance, thin diameter and high heat resistance

Active Publication Date: 2022-07-19
中铝山东有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, as a raw material, the grade of sodium-silicon slag is too low (only 1.0 in theory), and a large amount of sodium-silicon slag will be used for batching, which will reduce the grade of raw / clinker and equipment utilization, increase the output of red mud, and increase The specific energy consumption of alumina
An alumina process with an annual output of 1 million tons produces about 150,000 tons of sodium-silicon slag per year. Such a large amount of silicon slag is used for batching, which brings a great burden to production
In addition, the red mud produced during the production of alumina by the Bayer method contains nearly 1 / 3 of sodium silicate slag, which also causes the loss of alumina and sodium oxide

Method used

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  • Method for producing alumina fiber from sodium silica slag and alumina fiber
  • Method for producing alumina fiber from sodium silica slag and alumina fiber

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preparation example Construction

[0036] The invention provides a preparation method of a spinnable, inhibitor-containing aluminum nitrate solution, and uses industrial solid waste sodium silica slag to inhibit the formation of an alpha-Al2O3 phase; and spins it into alumina fibers.

[0037] In the present embodiment, a method for producing alumina fiber from sodium silica slag is provided, figure 1 It is the flow chart of producing alumina fiber with sodium silicon slag as raw material according to the embodiment of the present invention, such as figure 1 As shown, the process includes the following steps:

[0038] The sodium silicon residue is de-sodiumized, mixed with an acid solution and dispersed after de-sodium, and a first reaction is performed at a temperature of 15-100° C. to obtain a first solution, and the pH value of the end point of the first reaction is 2-7.

[0039] The first solution is placed at a temperature of 105-250° C. for heat preservation, mixed with a surfactant after heat preservatio...

Embodiment 1

[0074] The method for producing alumina fibers with sodium silicon slag as a raw material provided by the present embodiment includes:

[0075] S1: Mix 200 g of de-sodium silicon slag with 1000 ml of acid solution, and carry out a reaction to obtain a first solution;

[0076] S2: incubate the first solution, mix it with polyvinylpyrrolidone K15 and PEG-14M polyoxyethylene ether WSR205 after the insulation, and then evaporate and concentrate to obtain a spinning solution;

[0077] S3: Spinning and drying the solution to be spun in sequence to obtain alumina fibers.

[0078] In S1, the reaction temperature of the first reaction was 25° C., the reaction time was 80 min, and the pH value of the reaction end point was 6.3.

[0079] In S2, the temperature of the heat preservation was 150° C., and the time of the heat preservation was 90 min.

[0080] Polyvinylpyrrolidone K15 is 2 g, PEG-14M polyoxyethylene ether WSR205 is 1 g, and the second solution is 1.5 L.

[0081] In S3, at ...

Embodiment 2

[0084] The method for producing alumina fibers with sodium silicon slag as a raw material provided by the present embodiment includes:

[0085] S1: Mix 250 g of de-sodium silicon slag with 1500 ml of acid solution, and carry out a reaction to obtain a first solution;

[0086] S2: incubate the first solution, mix it with polyvinylpyrrolidone K15 and PEG-14M polyoxyethylene ether WSR205 after the insulation, and then evaporate and concentrate to obtain a spinning solution;

[0087] S3: Spinning and drying the solution to be spun in sequence to obtain alumina fibers.

[0088] In S1, the reaction temperature of the first reaction was 25° C., the reaction time was 90 min, and the pH value of the reaction end point was 5.6.

[0089] In S2, the temperature of the heat preservation was 180°C, and the time of heat preservation was 100 min.

[0090] The polyvinylpyrrolidone K15 was 2.5 g, the PEG-14M polyoxyethylene ether WSR205 was 1.5 g, and the second solution was 2 L.

[0091] In...

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Abstract

The invention specifically relates to a method for producing alumina fiber by using sodium silica slag as a raw material and alumina fiber, and belongs to the field of new chemical alumina materials. Disperse, carry out a reaction at a temperature of 15-100 ℃ to obtain a first solution, and the pH value of the end point of the first reaction is 2-7; place the first solution at a temperature of 105-250 ℃ for insulation, after insulation Mixing with a surfactant, then evaporating and concentrating to obtain a solution to be spun; spinning and drying the solution to be spun to obtain an alumina fiber. The fibrous alumina has a high external surface area, heat resistance and high mechanical strength. If used as a catalyst, the performance is very superior. At the same time, the diameter is very small, the strength is high, the density is high, and the elastic modulus is high. Fibers are particularly useful in the production of shaped articles.

Description

technical field [0001] The invention belongs to the field of chemical alumina new materials, and particularly relates to a method for producing alumina fibers by using sodium silica slag as raw materials and alumina fibers. Background technique [0002] In the sintered alumina production process, silicon oxide is the main impurity, which needs to be purified and removed before the sodium aluminate solution is decomposed. The commonly used method is to desiliconize by pressure cooking at about 150 degrees, and the product of desiliconization is sodium silicon slag. Sodium-silica slag is a solid waste slag produced in the alumina production process by sintering. Since the sodium silica slag contains alumina and sodium oxide, if the solid waste sodium silica slag is directly discarded, it will cause the loss of alumina and sodium oxide resources at the same time. [0003] At present, in order to recover alumina and sodium oxide in production, sodium silicon slag is generally ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01F9/08
CPCD01F9/08
Inventor 于存贞王少武刘伟姚毅
Owner 中铝山东有限公司