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A kind of preparation method of aluminum magnesium boron abrasive tool and abrasive tool

An aluminum-magnesium-boron and abrasive technology, which is used in transportation and packaging, metal processing equipment, recycling technology, etc., can solve problems such as endangering the health of operators, cumbersome steps, environmental pollution, etc., and achieves improved utilization and high reaction efficiency. , the effect of high thermal conductivity

Active Publication Date: 2022-06-03
ZHONGKAI UNIV OF AGRI & ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ordinary abrasives (SiC, Al 2 o 3 ) preparation process includes high-temperature smelting of raw materials, crushing, chemical treatment, drying, classification, magnetic separation and other processes; superabrasive (synthetic diamond, cubic boron nitride) preparation process includes ball milling, ultra-high pressure high-temperature synthesis, crushing, physical And chemical purification (strong acid, strong alkali), classification, magnetic separation and other processes, and after the abrasive preparation is completed, it is necessary to prepare the binder (metal, resin, ceramic) and abrasive through mixing, hot pressing sintering, curing and other processes The steps of mold production and abrasive preparation are cumbersome, and high-temperature smelting, ultra-high-pressure high-temperature synthesis, chemical purification (strong acid, strong alkali), chemical treatment, magnetic separation, etc. may cause environmental pollution and endanger the health of operators.

Method used

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  • A kind of preparation method of aluminum magnesium boron abrasive tool and abrasive tool
  • A kind of preparation method of aluminum magnesium boron abrasive tool and abrasive tool
  • A kind of preparation method of aluminum magnesium boron abrasive tool and abrasive tool

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Figure 4 This is a schematic diagram of the microstructure of the aluminum-magnesium-boron abrasive tool prepared in Example 1.

[0040] A kind of aluminum magnesium boron abrasive tool is made by the following preparation method, and the preparation method is such as figure 2 , image 3 shown, including the following steps:

[0041] Step 1: Fully mix Al powder, Mg powder and B powder according to the molar ratio of 1:1:14, and add Al powder and Mg powder respectively accounting for 4% of the total weight of the mixed powder to the mixed powder as the powder treatment process In the oxidation compensation, the purity of the Al powder and Mg powder is 99.97%, the purity of B powder is 99.8%, the particle size of Al powder is 48 μm, the particle size of Mg powder is 65 μm, and the particle size of B powder is 4 μm. Put a vacuum ball milling jar into the box, seal it and put it into a ball mill for ball milling and mixing. The vacuum ball milling jar and its grinding ...

Embodiment 2

[0047] A kind of aluminum magnesium boron abrasive tool is made by the following preparation method, and the preparation method is such as figure 2 , image 3 shown, including the following steps:

[0048] Step 1: Fully mix Al powder, Mg powder and B powder according to the molar ratio of 1:1:14, and add Al powder and Mg powder respectively accounting for 4% of the total weight of the mixed powder to the mixed powder as the powder treatment process In the oxidation compensation, the purity of the Al powder and Mg powder is 99.97%, the purity of B powder is 99.8%, the particle size of Al powder is 50 μm, the particle size of Mg powder is 70 μm, and the particle size of B powder is 5 μm. Put a vacuum ball milling jar into the box, seal it and put it into a ball mill for ball milling and mixing. The vacuum ball milling jar and its grinding balls are made of WC-Co cemented carbide materials, and the total volume of the grinding balls and raw materials does not exceed the volume ...

Embodiment 3

[0054] A kind of aluminum magnesium boron abrasive tool is made by the following preparation method, and the preparation method is such as figure 2 , image 3 shown, including the following steps:

[0055] Step 1: Fully mix Al powder, Mg powder and B powder according to the molar ratio of 1:1:14, and add Al powder and Mg powder respectively accounting for 4% of the total weight of the mixed powder to the mixed powder as the powder treatment process In the oxidation compensation, the purity of the Al powder and Mg powder is 99.97%, the purity of B powder is 99.8%, the particle size of Al powder is 45 μm, the particle size of Mg powder is 65 μm, and the particle size of B powder is 4 μm. Put a vacuum ball milling jar in the box, put it into a ball mill after sealing and mixing, the vacuum ball milling jar and its grinding balls are made of WC-Co cemented carbide materials, and the total volume of the grinding balls and raw materials does not exceed the volume of the ball milli...

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Abstract

The invention discloses a method for preparing an aluminum-magnesium-boron abrasive tool, which includes mixing and granulating aluminum, magnesium and boron powders, mixing and granulating nickel and aluminum powders, and granulating Al-Mg-B / Ni-Al composite system Powder mixing, heating to trigger self-propagating reaction and other four steps, Al-Mg-B / Ni-Al composite system granulated powder triggers self-propagating reaction under heating conditions, and the temperature generated by self-propagating reaction is sufficient to obtain in-situ Discontinuous distribution of AlMgB 14 The synthesis temperature of the abrasive material needs to improve the utilization rate of heat; at the same time, Ni-Al self-propagating reaction generates Ni-Al intermetallic compound as a binder and AlMgB 14 Abrasive bonding, Ni‑Al intermetallic compounds are mainly NiAl and Ni 3 Represented by Al, it has excellent properties such as high melting point, high strength and high thermal conductivity, and provides the abrasive with the strength, creep resistance and self-sharpening of the bond. This method can abandon processes such as smelting or ultrahigh-pressure high-temperature synthesis, crushing, purification, and sorting in the existing abrasive preparation process, and greatly reduces environmental pollution and intermediate process links that endanger the health of operators.

Description

technical field [0001] The invention belongs to the field of abrasive tool preparation, in particular to a preparation method of an aluminum-magnesium-boron abrasive tool and an abrasive tool. Background technique [0002] High-performance bonded abrasives are essential tools for precision machining of various difficult-to-machine materials (such as superalloys, bearing steels, ceramics, ferrites, semiconductor materials, etc.), and are the key foundation for high-end precision equipment and advanced manufacturing technology. pieces. [0003] The existing abrasive tool manufacturing includes two major links: abrasive preparation and abrasive tool preparation, and the abrasive tool can be manufactured only after the abrasive preparation process is completed. Ordinary abrasives (SiC, Al 2 O 3 ) preparation process includes high temperature smelting, crushing, chemical treatment, drying, grading, magnetic separation and other processes of raw materials; the preparation proce...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/23B22F9/04B22F3/14B22F5/00B22F1/148
CPCB22F1/0003B22F3/23B22F9/04B22F3/14B22F5/00B22F2009/043B22F2005/001Y02W30/50
Inventor 周玉梅张凤林骆少明温志鹏汤宏群谢德龙
Owner ZHONGKAI UNIV OF AGRI & ENG
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