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A kind of high wear-resistant high-lubricating polyethylene product and its preparation method

A polyethylene and high wear-resistant technology, which is applied in the field of high wear-resistant and high-lubricating polyethylene products and its preparation, can solve the problems of high cost, complicated process, and high cost, and achieve improved wear resistance, simple process flow, and low production cost. low effect

Active Publication Date: 2022-01-28
CHINA PETROCHEMICAL TECH CO LTD +2
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AI Technical Summary

Problems solved by technology

Such as Chinese patent CN208515097U, etc., but the product types of ultra-high molecular weight polyethylene wear-resistant plates obtained by hot pressing are single, and the problems of low preparation efficiency and non-continuous production greatly increase the cost of ultra-high molecular weight polyethylene wear-resistant plates
[0006] On the basis of the above-mentioned problems, there is currently a method for preparing ultra-high molecular weight polyethylene wear-resistant pipes, rods and other products through a screw extruder after modifying ultra-high molecular weight polyethylene, such as Chinese patent CN108774349A, etc., but This type of method requires compounding of raw materials, and the extrusion speed is relatively low, which also requires high cost and has a certain dependence on ultra-high molecular weight polyethylene raw materials
[0007] The second category mainly includes Chinese patent CN109762234A, Chinese patent CN108036138A, Chinese patent CN107987350A, etc., by adding wear-resistant modifiers to polyethylene raw materials for modification. Although this type of method can achieve certain wear resistance, it is different from There is still a certain gap in the high wear-resistant characteristics of ultra-high molecular weight polyethylene wear-resistant products, and the cost is still high
[0008] The third category mainly includes the use of Chinese patent CN107815180A, Chinese patent CN108797123A, etc. to coat polyethylene products to increase the wear resistance of polyethylene products. This method increases the technological process of polyethylene wear-resistant products, increases the cost, and Limited improvement in wear resistance
[0009] To sum up, the current methods for improving the wear resistance of polyethylene can be mainly divided into three categories. Among them, the use of ultra-high molecular weight polyethylene as a raw material can greatly improve the wear resistance of polyethylene products, but the product is relatively single and processing It is difficult, the cost of modification is high, and the process is complicated
However, the improvement of the wear resistance of polyethylene products through direct modification of polyethylene or post-coating of polyethylene products is limited, and the cost of polyethylene products is relatively high.

Method used

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  • A kind of high wear-resistant high-lubricating polyethylene product and its preparation method
  • A kind of high wear-resistant high-lubricating polyethylene product and its preparation method
  • A kind of high wear-resistant high-lubricating polyethylene product and its preparation method

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preparation example Construction

[0034] A preparation method of high wear-resistant and high-lubricating polyethylene products, using the wear-resistant polyethylene raw material with a wide molecular weight distribution obtained directly through ethylene polymerization, and preparing high wear-resistant and high-lubricating polyethylene through melt extrusion processing or injection molding products.

[0035] In one embodiment, the weight average molecular weight Mw of the wear-resistant polyethylene material is preferably 300,000-800,000, the molecular weight distribution Mw / Mn≥8 (more preferably, the molecular weight distribution Mw / Mn≥8, and the molecular weight distribution Mw / Mn≤40 ), the raw material is loaded at 21.6kg, the range of melt index at 190°C is 0.1-5g / 10min, and the density after melting is 0.92-0.97g / cm 3 . When producing high wear-resistant and high-lubricating polyethylene products through melt extrusion processing, the above-mentioned wear-resistant polyethylene raw materials are prefe...

Embodiment approach

[0042] In one embodiment, auxiliary agents may also be added during the processing, and the auxiliary agents include antioxidants, and / or colorants, and / or inorganic fillers, and / or flame retardants and the like.

[0043] In one embodiment, the high wear-resistant and high-lubrication polyethylene products include high-wear-resistant and high-lubrication polyethylene pipes, rods, plates or profiled materials.

[0044] In one embodiment, the preparation method of wear-resistant polyethylene raw materials, preferably, ethylene is polymerized under the action of a catalyst to obtain the polyethylene powder, and the polymerization process includes a gas phase process, and / or a condensed state process, and / or Liquid phase process, etc.

[0045] In one embodiment, the catalyst preferably includes a magnesium-titanium catalyst, and / or a chromium catalyst, and / or a metallocene catalyst, and / or a late transition metal catalyst.

[0046] In one embodiment, the polyethylene molecular ch...

Embodiment 1

[0053] Load bis(2,6-dimethylphenyldiimine) nickel dibromide on the chromium-containing silica gel carrier activated at high temperature to obtain a multi-active center catalyst, which is carried out under ethylene monomer and nitrogen atmosphere Polymerization reaction, the reaction is carried out slurry polymerization through a slurry tank reactor, the polymerization reaction temperature is 85 ° C, the polymerization reaction time is 3 hours, the polymerization reaction diluent is selected from normal hexane, and the molar ratio of the late transition metal compound and the chromium compound is 5: 95.

[0054] The polyethylene raw material obtained by polymerization has a weight-average molecular weight of 800,000, a Mw / Mn of 29.8, and a thousand-carbon methyl group of 1-3. The raw material is loaded at 21.6kg, and the melt index at 190°C is 0.2g / 10min. The density is 0.965g / cm 3 . The raw material and antioxidant 1010 were mechanically blended at a mass ratio of 99.6:0.4, ...

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Abstract

The invention relates to a preparation method of a high wear-resistant and high-lubricating polyethylene product. The wear-resistant polyethylene raw material with a wide molecular weight distribution directly obtained through ethylene polymerization is used to prepare a high wear-resistant high-strength polyethylene product through melt extrusion processing or injection molding processing. Lubricate polyethylene products. Compared with the prior art, the polyethylene products obtained by the present invention are greatly improved in terms of wear resistance compared with the polyethylene products obtained by the conventional polyethylene processing technology, and have a lower friction coefficient and The extremely low wear can better meet the needs of polyethylene products under wear-resistant conditions; at the same time, the preparation process of the present invention can be aimed at products such as wear-resistant polyethylene pipes, rods, plates, and special-shaped materials, overcoming the traditional wear-resistant Ultra-high molecular weight polyethylene has difficulties in processing, simple process flow, environmental protection and energy saving, high safety factor, and low production cost.

Description

technical field [0001] The invention relates to the technical field of high wear-resistant and high-lubricating polyethylene products, in particular to a high-wear-resistant and high-lubricating polyethylene product and a preparation method thereof. Background technique [0002] With the rapid development of science and technology, polyethylene has been widely used in various fields such as industry, life, and agriculture due to its low cost and excellent performance, providing an indispensable boost for the efficient development of human beings. While polyethylene plastic products are widely used, with the continuous upgrading of polyethylene products, the requirements for polyethylene products are also increasing. Among them, wear resistance is a very important performance. In polyethylene pipes, plates, profiled materials Even fields such as artificial joints are regarded as key indicators of polyethylene products. [0003] However, traditional polyethylene generally doe...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/76B29C45/78B29C45/77B29C48/92C08F110/02
CPCB29C45/76B29C45/78B29C45/77B29C48/92C08F110/02B29C2945/76498B29C2945/76531B29C2948/926B29C2948/92704C08F2500/12C08F2500/04
Inventor 叶纯麟刘斌肖明威宁晓燕吴文清李阳阳夏晋程赵世成
Owner CHINA PETROCHEMICAL TECH CO LTD