Extruded aluminum alloy for oil-free bearing and preparation method of extruded aluminum alloy

An oil-free bearing and aluminum alloy technology, which is applied in the field of aluminum alloy materials, can solve the problems of low alloy strength and hardness, achieve the effects of improving strength and hardness, enhancing surface strength and hardness, and reducing tin content

Pending Publication Date: 2021-01-08
广东深美特种铝合金股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The aluminum-tin bearing alloy material commonly used at present contains more tin, which is about 20%, which makes the strength and hardness of the alloy lower, and is mostly suitable for medium-speed and medium-load engine bearings.

Method used

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preparation example Construction

[0038] The invention provides a technical solution: an extruded aluminum alloy for oil-free bearings and a preparation method thereof. The extruded aluminum alloy for oil-free bearings is composed of the following element components calculated by weight percentage: Sn: 2% to 3%, Cu: 4% to 5%, Fe: 0.1% to 0.3%, Si: 0.05% to 0.1%, Zn: 0.01% to 0.04%.

[0039] Specifically, the extruded aluminum alloy for oil-free bearings is composed of the following elements by weight percentage: Sn: 2.5%, Cu: 3.5%, Fe: 0.20%, Si: 0.08%, Zn: 0.03% .

[0040] Specifically, the extruded aluminum alloy elements for oil-free bearings also include Al and unavoidable impurities, and the melting temperature of the extruded aluminum alloy elements for oil-free bearings is 740-760°C.

[0041] A method for preparing an extruded aluminum alloy for an oil-free bearing, the method comprising the following steps:

[0042] Step S1: weighing the raw materials according to the weight percentage of each compon...

Embodiment 1

[0056] Embodiment 1: The extruded aluminum alloy for oil-free bearings of the present invention is composed of the following elements by weight percentage: Sn: 2.5%, Cu: 4.5%, Fe: 0.20%, Si: 0.08%, Zn: 0.03% .

[0057] The raw materials are weighed according to the weight percentage of each component, and the raw materials are smelted into alloy liquid, and N2 with a purity of up to 99.999% is mixed with powdered silicon tetrafluoride and blown into the alloy liquid for degassing and refining, slag removal, and at the outlet of the furnace Add aluminum-titanium-boron wire to the refined alloy liquid for grain refinement treatment, and use an online degassing device to perform online degassing treatment on the refined aluminum alloy liquid, and the online degassing device uses 99.999% Ar Carry out degassing treatment, filter with a 50ppi filter plate, cast the degassed aluminum liquid through the filter plate to obtain a cast rod with a diameter of 152mm, put the cast rod into ...

Embodiment 2

[0058] Embodiment 2: The extruded aluminum alloy for oil-free bearings of the present invention is composed of the following elements by weight percentage: Sn: 2%, Cu: 4%, Fe: 0.17%, Si: 0.05%, Zn: 0.10% .

[0059] The raw materials are weighed according to the weight percentage of each component, and the raw materials are smelted into alloy liquid, and N2 with a purity of up to 99.999% is mixed with powdered silicon tetrafluoride and blown into the alloy liquid for degassing and refining, slag removal, and at the outlet of the furnace Add aluminum-titanium-boron wire to the refined alloy liquid for grain refinement treatment, and use an online degassing device to perform online degassing treatment on the refined aluminum alloy liquid, and the online degassing device uses 99.999% Ar Carry out degassing treatment, filter with a 50ppi filter plate, cast the degassed aluminum liquid through the filter plate to obtain a cast rod with a diameter of 152mm, put the cast rod into a ho...

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Abstract

The invention discloses an extruded aluminum alloy for an oil-free bearing and a preparation method of the extruded aluminum alloy, and belongs to the field of aluminum alloy materials. The extruded aluminum alloy for the oil-free bearing is composed of the following element components in percentage by weight: 2%-3% of Sn, 4%-5% of Cu, 0.1%-0.3% of Fe, 0.05%-0.1% of Si and 0.01%-0.04% of Zn. According to the extruded aluminum alloy, copper is added on the basis of an aluminum-tin bearing alloy, the copper element can be dissolved into a solid solution to reinforce a base body, the surface strength and hardness of the alloy are enhanced under the condition that the good abrasion resistance, fatigue resistance, seizure resistance and embedment performance of the alloy are kept, and thereforethe bearing can be used under the high-speed, high-load and high-temperature conditions; and in addition, according to the alloy, on the basis of the aluminum-tin bearing alloy, the tin content is greatly reduced, the production and manufacturing cost is greatly reduced, the plasticity of the alloy is greatly improved, meanwhile, the reduction amplitude of the yield strength and the tensile strength of the alloy is very small, meanwhile, the time for the alloy to reach the peak hardness is greatly shortened compared with single-stage aging, and the effect of saving energy is achieved.

Description

technical field [0001] The invention belongs to the field of aluminum alloy materials, in particular to an extruded aluminum alloy for an oil-free bearing and a preparation method thereof. Background technique [0002] Aluminum alloy has the advantages of small specific gravity, high specific strength and specific stiffness, good machinability, good thermal conductivity, and low price. It is widely used in aerospace, transportation, electronics, petrochemical, and machinery manufacturing industries. [0003] Traditional bearing alloy materials are Babbitt alloy (lead-based or tin-based) and copper-based alloy. Babbitt alloy bearing materials have good embedding, compliance and running-in properties, but their hardness is too low at high temperatures, so they can only be used under low loads. Although the copper-based bearing alloy has high fatigue strength and load-carrying capacity, it has poor embedding, compliance and running-in properties, which may easily cause shaft da...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/18C22C21/14C22C1/06C22F1/057
CPCC22C1/06C22C21/003C22C21/14C22C21/18C22F1/002C22F1/057
Inventor 庞显锋甄锦辉
Owner 广东深美特种铝合金股份有限公司
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