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Flame-retardant polyurethane rigid foam and preparation method thereof

A rigid foam and flame-retardant technology, which is applied in the field of flame-retardant polyurethane rigid foam and its preparation, can solve the problem of reducing the mechanical properties of flame-retardant polyurethane rigid foam, the inability to achieve high-efficiency flame retardancy, and low flame retardancy, etc. problems, to achieve the effects of reducing heat release rate and smoke production, avoiding poor compatibility, and improving mechanical properties

Pending Publication Date: 2021-01-29
JIAXING UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] When aramid fibers and expandable graphite are used together in flame-retardant composite materials, the compatibility of the two materials is poor, and expandable graphite will also encounter the problem that the carbon layer is not dense in flame-retardant applications, and with the The increase of its content and the improvement of flame retardant efficiency will reduce the mechanical properties of flame retardant polyurethane rigid foam. In addition, the flame retardant performance of existing flame retardant polyurethane rigid foam is low, and it is impossible to achieve high efficiency under high temperature and high heat. flame retardant

Method used

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  • Flame-retardant polyurethane rigid foam and preparation method thereof
  • Flame-retardant polyurethane rigid foam and preparation method thereof

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preparation example Construction

[0036] figure 1 It is a method flow chart of a preparation method of a flame-retardant polyurethane rigid foam shown according to an exemplary embodiment, such as figure 1 As shown, the method includes:

[0037] Step 100: Prepare a mixed acid according to the mass ratio of sulfuric acid and boric acid at 3:1, put expandable graphite into the mixed acid and ultrasonically mix for 1 hour, then stir and react at a reaction temperature of 80°C for 2 hours, and then The reaction product was filtered out, washed and dried to obtain modified expandable graphite, and the mass concentration of the expandable graphite in the mixed acid was 0.1 g / L.

[0038] Step 200: Soak the aramid fibers in acetone for 2 hours, take them out, wash and dry the aramid fibers with deionized water, and put the dried aramid fibers into a phosphoric acid solution for ultrasonic treatment for 1 hour Then take it out, and then put it into an oven at 130° C. for baking for 5 minutes, and use deionized water ...

Embodiment 1

[0054] Step 1: Configure the mixed acid according to the mass ratio of sulfuric acid and boric acid as 3:1, send the expandable graphite into the mixed acid and ultrasonically mix for 1 hour, then stir the reaction for 2 hours at a reaction temperature of 80°C, and then place the The reaction product was filtered out, washed and dried to obtain modified expandable graphite, and the mass concentration of the expandable graphite in the mixed acid was 0.1 g / L.

[0055] Step 2: Soak the aramid fibers in acetone for 2 hours, take them out, wash and dry the aramid fibers with deionized water, and put the dried aramid fibers into a phosphoric acid solution for ultrasonic treatment for 1 hour Then take it out, and then put it into an oven at 130° C. for baking for 5 minutes, and use deionized water to wash, dry and dry the baked aramid fibers to obtain phosphoric acid modified aramid fibers.

[0056] Step 3: Configure a silane coupling agent solution with a solute concentration of 3wt...

Embodiment 2

[0066] Step 1: According to the weight ratio of bio-based polyol:foam stabilizer:catalyst:foaming agent:isocyanate 100:1.5:0.4~0.6:25:100, carry out accurate weighing in turn and send it into the blending container to form a mixture. Then, after using a constant speed stirrer to uniformly stir the mixture in the blending vessel for 15 s, the mixture was placed into a mold with a temperature of 45° C., and the stirring speed of the constant speed stirrer was 1000 r / min.

[0067] Step 2: put the mold and the mixture together into an electric blast drying oven with a drying temperature of 60° C., foam and solidify for 30 minutes, take it out, and obtain a pure polyurethane rigid foam after cooling and demoulding.

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Abstract

The invention discloses flame-retardant rigid polyurethane foam and a preparation method thereof, and belongs to the technical field of flame-retardant material processing. According to the preparation method provided by the invention, aramid fibers and expandable graphite are subjected to surface treatment, so that active groups can be introduced; the modified expandable graphite is perfectly grafted on the surface of the modified aramid fibers under the bridging action of fine grooves formed in the surface of concentrated phosphorylated modified aramid fibers and a silane coupling agent; andtherefore, a synergistic flame-retardant effect is achieved, the heat release rate and smoke yield of polyurethane foam are reduced, the surface roughness of the modified aramid fibers is increased,the contact area between the modified aramid fibers and a polyurethane resin matrix is increased, and the modified aramid fibers and the polyurethane resin matrix generate a rivet effect; reactive covalent bonds are formed between the active groups of a flame-retardant hybrid material and the polyurethane matrix, so that the interfacial shear strength and peel strength of the flame-retardant hybrid material are improved, the binding force of the modified aramid fibers and the polyurethane resin matrix is increased, and the mechanical properties of the flame-retardant polyurethane rigid foam isimproved.

Description

technical field [0001] The invention relates to the technical field of flame-retardant material processing, in particular to a flame-retardant polyurethane rigid foam and a preparation method thereof. Background technique [0002] Rigid polyurethane foam (RPUF) is widely used in the construction industry, especially as a building roof, for its advantages of light weight, good thermal insulation, shock absorption and noise reduction, high compressive strength and good dimensional stability. , wall panels and floors. Polyurethane rigid foam contains flammable hydrocarbon segments, low density, and large specific surface area. Polyurethane without flame-retardant modification is easy to burn and decompose, producing a large amount of toxic smoke. Its limiting oxygen index (LOI) is about 17%. It is a flammable material, which limits the application range of RPUF. In the future, the number of polyurethane rigid foams used will continue to increase, the application fields will c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L75/14C08L83/04C08L77/10C08K5/3492C08K7/24C08J9/14C08G18/76C08G18/36
CPCC08J9/146C08J9/0061C08J9/0038C08J9/0028C08J9/0066C08G18/7664C08G18/36C08J2375/14C08J2483/04C08J2477/10
Inventor 许黛芳
Owner JIAXING UNIV