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Magnesium silicate ceramic material and preparation method thereof

A technology of magnesium silicate and ceramics, which is applied in the technical field of resource utilization of waste mines and waste slag and in the field of materials, can solve problems such as lack of utilization channels, environmental pollution, and occupation of land resources, and achieve high product added value, good thermal insulation performance, The effect of simple production process

Pending Publication Date: 2021-11-16
SOUTHWEAT UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there is still a lack of effective utilization methods so far. Many mining areas are mainly stockpiled, which not only occupies a large amount of valuable land resources, but also brings potential pollution to the environment.

Method used

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  • Magnesium silicate ceramic material and preparation method thereof

Examples

Experimental program
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Effect test

example 1

[0059] The specific preparation method of this example is as follows:

[0060] (1) Serpentine is placed in the dryer for 60 ℃ Dry for 90 minutes, and crush in a closed-circuit crushing manner to obtain a first powder with a moisture content of 4%. The first powder includes 30% MgO, 38% SiO 2 , 10% CaO, 8% Fe 2 o 3 and 4% Al 2 o 3 , and the balance is unavoidable substances. The particle size of the first powder is 50-100 μm.

[0061] Then, the first powder is placed in a precalciner kiln from room temperature to 1200° C., and then fired at 1200° C. for 10 minutes to obtain a second powder whose main crystal phase is olivine. Wherein, the heating rate is 15° C. / h.

[0062] (2) Mix the first powder, fly ash powder and yellow sand powder according to the mass ratio of 60:15:25, and mix them in a dry powder mixer for 30 minutes to obtain the mixed material powder. Among them, the particle size of quicklime powder and fly ash powder is 45-75 μm.

[0063] (3) The mixed mater...

example 2

[0067] The specific preparation method of this example is as follows:

[0068] (1) Place the serpentine beneficiation tailings in a dryer to dry, and crush in a closed-circuit crushing manner, and dry at 70° C. for 120 minutes to obtain a first powder with a moisture content of 3%. The first powder consists of 38% MgO, 32% SiO 2 , 5% CaO, 10% Fe 2 o 3 and 5% Al 2 o 3 , and the balance is unavoidable substances; the particle size of the first powder is 10-100 μm.

[0069] Then put the first powder in a rotary kiln, raise the temperature from room temperature to 750° C. at a rate of 10° C. / min, keep it for 60 minutes and bake to obtain the second powder whose main crystal phase is olivine.

[0070] (2) Mix the second powder, illite clay waste slag powder and bentonite waste slag powder at a mass ratio of 80:10:10, and mix them in a dry powder mixer for 30 minutes to obtain a mixed material powder. Among them, the illite clay waste residue powder and bentonite waste residue...

example 3

[0075] The specific preparation method of this example is as follows:

[0076] (1) Put the chrysotile beneficiation tailings in a dryer, dry at 130° C. for 40 minutes, and crush in a closed-circuit crushing manner to obtain a first powder with a moisture content of 1%. The first powder consists of 35% MgO, 38% SiO 2 , 2% CaO, 12% Fe 2 o 3 and 5% Al 2 o 3 , the particle diameter of the first powder is 10-150 μm.

[0077] Then put the first powder in a shaft kiln to raise the temperature to 850° C. at 5° C. / min, and bake for 30 minutes to obtain the second powder whose main crystal phase is olivine.

[0078] (2) Mix the first powder, the second powder, calcium carbide slag powder and waste glass powder according to the mass ratio of 60:15:10:15, and mix them in the dry powder mixer for 30 minutes to obtain the mixed material powder body. Among them, the particle size of calcium carbide slag powder and waste glass powder is 45-75 μm.

[0079] (3) Use a wet method to granu...

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Abstract

The invention provides a magnesium silicate ceramic material and a preparation method thereof. The preparation method comprises the following steps: drying and crushing a raw material containing serpentine minerals to obtain first powder, or drying and crushing the raw material containing the serpentine minerals to obtain first powder, and roasting the first powder to obtain second powder; mixing the first powder and / or the second powder with ingredients to obtain mixed material powder; granulating the mixed material powder to obtain a spherical granular green body; and drying and sintering the spherical granular green body to obtain the magnesium silicate ceramic material. The magnesium silicate ceramic material comprises magnesium silicate ceramsite and / or magnesium silicate pottery sand, wherein the diameter of the magnesium silicate ceramsite is 5 to 30 mm, and the diameter of the magnesium silicate pottery sand is 150 [mu]m to 5 mm. The magnesium silicate ceramic material is produced by taking rock, waste rock and tailings which mainly contain serpentine as raw materials, so the resource utilization of various solid wastes is realized.

Description

technical field [0001] The invention belongs to the technical field of resource utilization of waste ore and waste slag and the technical field of materials, and specifically relates to a preparation method for preparing magnesium silicate ceramic materials from raw materials containing serpentine minerals, and the magnesium silicate ceramic material products . Background technique [0002] my country is a country rich in serpentine mineral resources, with proven reserves exceeding 500 million tons. During the mining process of serpentinite, a large amount of crushed ore is produced, and the tailings with a particle size of <2-3cm account for about 1 / 3 to 1 / 2 of the mined ore. According to statistics, up to 100,000 tons of fine ore are discarded every year. These powder ores are rich in magnesium oxide, silicon dioxide, iron oxide, and calcium oxide, and are valuable mineral resources. However, there is still a lack of effective utilization methods so far. Many mining ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/00C04B35/20C04B35/622
CPCC04B38/009C04B35/20C04B35/62204C04B2235/96C04B2235/9607C04B2235/77
Inventor 孙红娟唐颂彭同江罗利明王璨
Owner SOUTHWEAT UNIV OF SCI & TECH