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Method for preparing zinc from zinc plating ash

A technology for alkalizing zinc and activating zinc powder is applied in the field of post-treatment of hot-dip galvanizing, which can solve the problems of high process energy consumption, unfriendly environment, and high dechlorination cost, achieve high reduction efficiency, high reduction purity, and improve recovery rate. Effect

Pending Publication Date: 2022-04-12
桂阳银龙科技有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Acid leaching and electrolysis process: the powder obtained by dry grinding and separating the zinc ash is roasted at a high temperature of about 1200°C, and the chlorine-containing zinc compounds in the zinc ash are steamed out, and the product after dechlorination is basically zinc oxide. Sulfuric acid leaching, electrolyte purification and electrolysis to obtain metal zinc. The dechlorination cost of this process is high, and a large amount of sewage is generated during the electrolysis process. The electrolyte is difficult to degrade and pollutes heavily, which is not friendly to the environment.
[0005] 2. Melting refining: Zinc ash is mixed with coke and put into the melting furnace. At a furnace temperature of about 1300°C, the CO gas and zinc vapor generated in the tank are introduced into the condenser, and the zinc vapor is condensed into liquid zinc, and the metal is recovered. Zinc, the process is energy intensive and inefficient in the later stages of smelting

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  • Method for preparing zinc from zinc plating ash
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Examples

Experimental program
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Effect test

Embodiment 1

[0035] In this embodiment, galvanized dust is made into activated zinc powder, please refer to figure 1 As shown, the specific implementation process is as follows:

[0036] Process S1: Weigh the galvanized ash and add it to the pulverizer, dry-grind the galvanized ash, and sieve the pulverized material with a 20-mesh screen until all the powder is passed through the screen to obtain the mother powder, and weigh 100kg of the mother powder , 5kg of sodium carbonate and 1.2kg of sodium alginate were added to the mixer and mixed evenly, and then slowly added to the grinder through a feeder, and at the same time, 30L of water was slowly added to the grinder for wet grinding, and the grinding slurry was passed through an 80-mesh sieve. Filter, collect and grind in a stirring tank, stir and react at 60rmp for 18 hours, then heat the grinding slurry to 85±5°C and filter it with a 150-mesh screen while it is still hot. The filtrate can be returned to grinding and used, and the filter ...

Embodiment 2

[0040] In this embodiment, galvanized dust is made into activated zinc powder, please refer to figure 1 As shown, the specific implementation process is as follows:

[0041] Process S1: Weigh the galvanized ash and add it to the pulverizer, dry-grind the galvanized ash, and sieve the crushed material with a 20-mesh sieve until all the powder passes through the sieve to obtain the mother powder, and weigh 100kg of the mother powder , 10kg of sodium carbonate and 1.5kg of sodium alginate were added to the mixer and mixed evenly, and then slowly added to the grinder through a feeder, and at the same time, 40L of water was slowly added to the grinder for wet grinding, and the grinding slurry was passed through an 80-mesh sieve. Filter, collect and grind in a stirring tank, stir and react at 60rmp for 24 hours, then heat the grinding slurry to 85±5°C and filter it with a 150-mesh screen while it is still hot. The filtrate can be returned to grinding and used, and the filter cake is...

Embodiment 3

[0044] This embodiment prepares the reduction core ball, please refer to figure 1 and figure 2 As shown, the specific implementation process is as follows:

[0045] Weigh 6.67kg of carbon powder, 6.67kg of zeolite powder and 660g of calcium fluoride and put them into a stirrer to stir and mix to make a composite reducing agent;

[0046] Take the activated zinc powder and the composite reducing agent, use water as the binder, and use the ball forming disc to continuously granulate to obtain the reduced core ball. The specific process is as follows:

[0047] 1) Take 3kg of composite reducing agent and add it to the disc granulator, turn on the disc granulator and spray atomized water from above until the composite reducing agent is bonded to each other to form small granular inner balls;

[0048] 2) Take 100kg of activated zinc powder prepared in Example 1 and divide it evenly into three parts, transfer the inner ball into the second disc granulator, spray atomized water on t...

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Abstract

The invention relates to a method for preparing zinc from galvanized ash, and belongs to the technical field of hot galvanizing post-treatment. The technological process comprises the following steps: crushing the zinc-plating ash, co-grinding and alkalizing, converting zinc-containing chloride into zinc carbonate precipitate which is left in a filter cake, roasting the filter cake to convert into zinc oxide, preparing activated zinc powder and a composite reducing agent into a reducing core ball, roasting the reducing core ball to obtain metal zinc, and finally refining and recycling. The dispersion state of particles in grinding slurry is adjusted through sodium alginate, so that zinc-containing chloride in the zinc-plating ash is efficiently converted at a high conversion rate, on one hand, carbon powder and zinc oxide are fully contacted and reduced through a ball layered structure of an activated core ball, and on the other hand, zeolite particles have a porous structure and are used as a framework, so that the zinc-plating dust-removing agent is prepared. A small amount of oxygen is contained in the composite reducing agent layer, carbon powder generates carbon monoxide with strong reducibility in a low-oxygen environment, and the carbon monoxide is diffused through porous zeolite to fully reduce zinc oxide.

Description

technical field [0001] The invention belongs to the technical field of after-treatment of hot-dip galvanizing, and in particular relates to a method for preparing zinc by using galvanizing ash. Background technique [0002] The annual consumption of zinc for hot-dip galvanizing accounts for about 50% of the total zinc consumption, and about 20% of the metal zinc forms zinc ash during the hot-dip galvanizing process. Zinc dust is formed when the surface of the zinc melt contacts the atmosphere and is oxidized and floats on the surface of the melt during the hot-dipping process. It is mainly composed of zinc oxide, metal zinc and zinc chloride. Generally, the mass fraction of zinc element in zinc ash is between 50% and 85%. If the zinc ash with high zinc content and large amount cannot be recycled well, it will cause a great waste of zinc resources. Therefore, with the decline of primary zinc ore reserves and the continuous growth of zinc consumption, it is of great signific...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/02C22B1/24C22B19/20C22B19/30C22B5/10
Inventor 曹剑锋曹毅谢永苞
Owner 桂阳银龙科技有限责任公司