High-fraction functional gradient aluminum-based silicon carbide composite material and preparation method thereof
A technology of aluminum-based silicon carbide and functional gradient, which is applied in the direction of manufacturing tools, additive processing, ceramic molding machines, etc., can solve problems such as difficulty in precise forming of complex shapes, insufficient structural strength, and complicated processes, so as to facilitate commercial application, Fast and efficient filling, good infiltration effect
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[0024] The invention provides a method for preparing a high-score functionally graded aluminum-based silicon carbide composite material, such as figure 1 As shown, it specifically includes the following steps S1-S5.
[0025] S1: Using additive manufacturing technology to print silicon carbide green blanks according to the three-dimensional structure of the gradient porous structure.
[0026] The first choice is to select the appropriate silicon carbide powder and binder for thorough mixing to obtain a uniformly mixed silicon carbide slurry.
[0027] The average particle size of the silicon carbide powder is 0.5-120 μm, and the mass ratio of the silicon carbide powder to the binder is (5-9):(1-3).
[0028] Further, the binder is preferably an organic binder such as thermoplastic epoxy resin powder, thermoplastic phenolic resin powder, thermoplastic nylon powder, liquid phenolic resin, or liquid photosensitive resin.
[0029] Then construct the three-dimensional structure of t...
Embodiment 1
[0048] In this embodiment, the high-score functionally graded aluminum-based silicon carbide composite material is mainly made of silicon carbide powder and aluminum alloy as the main raw materials, epoxy resin is used as the binder, and polycarbosilane is used as the precursor of the dipping and cracking process.
[0049] (a) choose green silicon carbide micropowder (D1=40 μ m), epoxy resin as the raw material of prefabricated part (wherein the content of epoxy resin accounts for 15% of the sum of epoxy resin and silicon carbide mass), the above-mentioned The said raw materials are poured into the mixer, fully mixed and then sieved to obtain uniformly mixed material powder;
[0050] (b) Use 3D modeling software to design a Primitive-type three-period minimal surface lattice structure with volume fraction gradually increasing from 60% to 40% at 10% intervals along the radius direction. The Primitive-type three-period minimal curved surface lattice structure can be divided into...
Embodiment 2
[0056] In this embodiment, the high-score functionally graded aluminum-based silicon carbide composite material is mainly made of silicon carbide powder and aluminum alloy as the main raw materials, epoxy resin is used as the binder, and polycarbosilane is used as the precursor of the dipping and cracking process.
[0057] (a) choose green silicon carbide micropowder (D2=70 μm), epoxy resin as the raw material of binder (wherein the content of epoxy resin accounts for 8% of the sum of epoxy resin and silicon carbide quality), the above-mentioned The said raw materials are poured into the mixer, fully mixed and then sieved to obtain uniformly mixed material powder;
[0058] (b) Use 3D modeling software to design a Diamond-type three-period minimal surface lattice structure with a volume fraction gradually increasing from 50% to 70% at 5% intervals along the z-axis. The Diamond-type three-period minimum surface lattice structure can be divided into 5 layers along the z-axis dire...
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