Wear-resistant round rod for agricultural machinery and production method of wear-resistant round rod

A production method and round bar technology, applied in the field of metallurgy, can solve the problems of changing agricultural machinery operating environment, affecting the normal operation of agricultural machinery, and the loss of agricultural machinery components, so as to increase wear resistance and practical performance, ensure surface quality, and eliminate center Shrinkage effect

Active Publication Date: 2022-07-22
河钢乐亭钢铁有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Agricultural machinery manufacturing enterprises generally use Q235 and Q355 ordinary materials to make agricultural machinery workbenches. The materials of Q235 and Q355 are mainly medium carbon materials, which rely on C and Mn elements to improve material performance. The operating environment of machinery is changeable, eroded by dew, plant juice, and worn by sand and soil, so the parts of agricultural machinery are seriously worn out, and frequent repairs and replacements are required, which affects the normal operation of agricultural machinery

Method used

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  • Wear-resistant round rod for agricultural machinery and production method of wear-resistant round rod
  • Wear-resistant round rod for agricultural machinery and production method of wear-resistant round rod
  • Wear-resistant round rod for agricultural machinery and production method of wear-resistant round rod

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Effect test

Embodiment 1

[0020] The diameter of the wear-resistant round bar product for agricultural machinery in this example is φ18 mm, and its chemical composition and mass percentage are shown in Table 1.

[0021] The production method of the wear-resistant round bar product for agricultural machinery in the present embodiment includes converter smelting, argon blowing at an argon blowing station and feeding wire, billet continuous casting process, hot rolling process and cooling bed cutting and bundling process. The specific production process steps are as follows:

[0022] (1) Converter smelting: S: 0.028%, P: 0.121% in molten iron; lime and lightly burned dolomite are used to make slag, 38kg / t of lime and 20kg / t of lightly burned dolomite are added; 2.4kg of copper plate is added with scrap steel / t, electrolytic nickel 0.8kg / t; converter end point: C: 0.043%, P: 0.012%; steel grit and aluminum are added for deoxidation and alloying during the tapping process, and silicon-manganese alloy 14kg / t...

Embodiment 2

[0029] The diameter of the wear-resistant round bar product for agricultural machinery in this embodiment is φ20mm, and its chemical composition and mass percentage are shown in Table 1.

[0030] The production method of the wear-resistant round bar product for agricultural machinery in the present embodiment includes converter smelting, argon blowing at an argon blowing station and feeding wire, billet continuous casting process, hot rolling process and cooling bed cutting and bundling process. The specific production process steps are as follows:

[0031] (1) Converter smelting: S: 0.024%, P: 0.118% in molten iron; lime and lightly burned dolomite are used to make slag, 38.6kg / t of lime and 19kg / t of lightly burned dolomite are added; kg / t, electrolytic nickel 0.9kg / t; converter end point: C: 0.049%, P: 0.015%; steel grit and aluminum are added for deoxidation and alloying during the tapping process, and silicon-manganese alloy 15kg / t, high-carbon ferrochromium 11kg / t.

[...

Embodiment 3

[0037] The diameter of the wear-resistant round bar product for agricultural machinery in this embodiment is φ22mm, and its chemical composition and mass percentage are shown in Table 1.

[0038] The production method of the wear-resistant round bar product for agricultural machinery in the present embodiment includes converter smelting, argon blowing at an argon blowing station and feeding wire, billet continuous casting process, hot rolling process and cooling bed cutting and bundling process. The specific production process steps are as follows:

[0039] (1) Converter smelting: S: 0.024%, P: 0.118% in molten iron; lime and lightly burned dolomite are used to make slag, 38.6kg / t of lime and 19kg / t of lightly burned dolomite are added; kg / t, electrolytic nickel 0.85kg / t; converter end point: C: 0.052%, P: 0.018%; steel grit and aluminum are added for deoxidation and alloying during the tapping process, and silicon-manganese alloy 15kg / t, high-carbon ferrochromium 11kg / t.

...

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Abstract

The invention discloses a wear-resistant round bar for agricultural machinery and a production method thereof. The wear-resistant round bar comprises the following chemical components in percentage by mass: 0.15 to 0.020 percent of C, 0.80 to 1.10 percent of Mn, 0.20 to 0.40 percent of Si, less than or equal to 0.030 percent of S, less than or equal to 0.030 percent of P, 0.020 to 0.050 percent of Al, 0.50 to 0.80 percent of Cr, 0.20 to 0.40 percent of Cu, 0.070 to 0.110 percent of Ni and the balance of Fe and inevitable impurities. The production method comprises the steps of converter smelting, furnace back argon blowing, square billet continuous casting, hot rolling and cooling bed cooling and bundling. According to the crystallizer, electric stirring and final stirring are adopted, center shrinkage cavities and center segregation of a continuous casting blank are eliminated, segregation of elements on the surface of the casting blank is eliminated, a round rod product with the specification of phi 18-25 mm is produced through the heating-free direct rolling technology, and high-quality wear-resisting round rods are produced at low cost.

Description

technical field [0001] The invention belongs to the technical field of metallurgy, and in particular relates to a wear-resistant round bar for agricultural machinery and a production method thereof. Background technique [0002] Agricultural machinery is a general term for various mechanical equipment used in agricultural production. Agricultural machinery is mainly composed of traction power machinery and operation platform machinery. The operation platform machinery mainly includes: tillage machinery, plant protection machinery, irrigation and drainage machinery, planting and fertilizing machinery, harvesting machinery and other types of machinery for professional purposes. Agricultural machinery needs to be in frequent contact with land, gravel, plants, etc., so the contact parts are required to have good wear resistance, acid and alkali resistance and fatigue resistance. According to different uses, agricultural machinery workbenches need to be formed and welded into dif...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/04C22C38/02C22C38/06C22C38/42B22D11/111B22D11/115C21D8/06C22C33/06B22D11/22
CPCC22C38/04C22C38/02C22C38/06C22C38/42B22D11/111B22D11/115C21D8/065C22C33/06B22D11/225C21D2211/005C21D2211/009Y02P10/20
Inventor 董继亮刘善喜贾军艳王海龙孟凡陈李硕史琦李宏伟袁辉
Owner 河钢乐亭钢铁有限公司
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