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High-strength environment-friendly gypsum plaster board and preparation method thereof

A paper-faced gypsum board, high-strength technology, applied in the field of building materials, can solve the problems of poor cross-linking density between gypsum crystals, high brittleness of gypsum board, poor gypsum compatibility, etc., to increase surface hydrophobicity, reduce Formation of irregular macropores, the effect of suppressing the decrease in strength

Active Publication Date: 2022-07-29
泰山石膏(江阴)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003]In the prior art, a large amount of water is generally added to enhance the fluidity of the slurry in the core layer, so that after evaporation, the water pores are many and large, and the core layer The cross-linking density between gypsum crystals is poor; at the same time, due to the poor interface between the protective paper and the board core, the final paper-faced gypsum board is brittle and low in strength
In addition, with the increase of construction requirements, more and more attention is paid to the heat insulation and sound insulation performance of gypsum board. In most cases, the sound insulation performance is enhanced by increasing the pores, but the generation of larger pores and the increase of pore volume , causing a decrease in strength
Of course, there are also gel materials with light weight, heat insulation and sound insulation to enhance the heat insulation and sound insulation of plasterboard; The problem of good quality will seriously affect the adhesion, resulting in a decrease in the strength of the board

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Step 1: (1) Dissolve 36 parts of polyvinyl alcohol in water to obtain a 4 wt % polyvinyl alcohol solution for later use; place 20 parts of sugarcane fibers in a 5 wt % sodium hydroxide solution, and conduct alkalization treatment at 80° C. for 5 hours ; Cool down to 50°C, add 18wt% hydrogen peroxide solution, use sodium hydroxide to adjust pH=11.5, conduct hydrophilic treatment for 1.5 hours, wash and dry; transfer it to polyvinyl alcohol solution, add 2 parts of glyoxal, 24 thioglycolic acid, stir evenly, use hydrochloric acid solution to control pH=3.5, conduct crosslinking reaction at a stirring speed of 1000 rmp and a temperature of 90° C. for 10 hours; wash and freeze-dry to obtain a gel material.

[0031] (2) 3 parts of alum, 8 parts of gel material, 0.08 part of foaming agent were dissolved in 57 parts of deionized water, stirred and dispersed for 2 hours; raw material A was obtained; 100 parts of phosphogypsum, 10 parts of calcium carbonate, 3 parts of starch , ...

Embodiment 2

[0037] Step 1: (1) Dissolve 30 parts of polyvinyl alcohol in water to obtain a 4wt% polyvinyl alcohol solution for later use; put 10 parts of sugarcane fibers in a 3wt% sodium hydroxide solution, and alkalize at 75°C for 6 hours ; Cool to 50°C, add 15wt% hydrogen peroxide solution, use sodium hydroxide to adjust pH=11.2 for hydrophilic treatment for 2 hours, wash and dry; transfer it to polyvinyl alcohol solution, add 1 part of glyoxal, 18 thioglycolic acid, stir evenly, use hydrochloric acid solution to control pH=3.2, cross-linking reaction at a stirring speed of 800 rmp and a temperature of 85° C. for 12 hours; wash and freeze-dry to obtain a gel material.

[0038] (2) Dissolve 2 parts of alum, 6 parts of gel material, 0.05 part of foaming agent in 55 parts of deionized water, stir and disperse for 1 hour; obtain raw material A; 100 parts of phosphogypsum, 10 parts of calcium carbonate, 2 parts of starch , 0.05 parts of polycarboxylate water reducing agent are mixed uniform...

Embodiment 3

[0044] Step 1: (1) Dissolving 40 parts of polyvinyl alcohol in water to obtain a 5wt% polyvinyl alcohol solution for later use; placing 30 parts of sugarcane fibers in a 5wt% sodium hydroxide solution, and alkalizing at 85°C for 4 hours ; Cool down to 50°C, add 20wt% hydrogen peroxide solution, use sodium hydroxide to adjust pH=11.8, conduct hydrophilic treatment for 1 hour, wash and dry; transfer it to polyvinyl alcohol solution, add 3 parts of glyoxal, 25 mercaptoacetic acid, stir evenly, use hydrochloric acid solution to control pH=3.6, crosslink for 8 hours at a stirring speed of 1000 rmp and a temperature of 95° C.; wash and freeze-dry to obtain a gel material.

[0045] (2) Dissolve 4 parts of alum, 10 parts of gel materials, and 0.1 part of foaming agent in 60 parts of deionized water, stir and disperse for 2 hours; obtain raw material A; mix 100 parts of phosphogypsum, 12 parts of calcium carbonate, 5 parts of starch , 0.2 parts of polycarboxylate water reducing agent a...

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Abstract

The invention discloses a high-strength environment-friendly gypsum plaster board and a preparation method thereof. The preparation method of the gypsum plaster board comprises the following steps: step 1, dissolving alum, a gel material and a foaming agent in deionized water to obtain a raw material A; uniformly mixing phosphogypsum, calcium carbonate, an adhesive and a water reducing agent to obtain a raw material B; adding the raw material B into the raw material A, and uniformly mixing to obtain a gypsum core layer material; step 2, respectively placing surface paper and bottom paper in the impregnation liquid, and carrying out impregnation treatment to obtain surface paper A and bottom paper A; 3, under the mold, the gypsum core layer material is poured on the bottom paper A, and the surface paper A is laid on the surface of the bottom paper A; after the wet plate is solidified, drying and forming; performing ultraviolet curing and high-temperature drying to constant weight to obtain the gypsum plaster board. According to the technical scheme, the gel material which is light, porous and good in heat insulation and sound insulation is prepared; and the light click reaction is utilized to inhibit the problems of viscosity reduction, strength reduction and the like caused by the addition of the gel material.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to a high-strength environment-friendly gypsum board and a preparation method thereof. Background technique [0002] Paper-faced gypsum board is a kind of building board with building gypsum mixed with an appropriate amount of additives as the board core and special board paper as the protective surface; it has the advantages of light weight, no pollution, good heat insulation, and simple construction method. Internal partition walls of various buildings such as hospitals, residences, office buildings, shopping malls, etc. With the improvement of construction quality requirements in the construction industry in recent years, higher requirements have been put forward for the environmental protection, safety and durability of gypsum board. [0003] In the prior art, a large amount of water is generally added in order to enhance the fluidity of the slurry in the core layer ...

Claims

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Application Information

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IPC IPC(8): C04B28/14C04B38/10C04B24/42C04B16/08D21H17/68D21H21/52D21H17/13D21H17/11D21H17/06C04B103/42C04B111/40C04B111/52
CPCC04B28/143C04B38/10C04B40/0039C04B16/082D21H17/68D21H21/52D21H17/13D21H17/11D21H17/06C04B2111/0062C04B2111/40C04B2111/52C04B22/148C04B2103/42C04B14/28C04B24/38C04B2103/302C04B24/10C04B24/124C04B24/42Y02W30/91
Inventor 马吉顺张敬达
Owner 泰山石膏(江阴)有限公司