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Nickel core coating braze coating material as well as preparation method and braze coating method thereof

A technology of nickel-based brazing filler metal and coating, applied in welding/cutting media/materials, welding equipment, manufacturing tools, etc., can solve the problems of easy oxidation and deterioration, affecting the quality of brazing coating, and not easy to oxidize, so as to promote wet spreading, Stable welding performance, not easy to absorb moisture and oxidize

Pending Publication Date: 2022-08-05
ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous update and iteration of technology, the quality requirements of products are continuously improved. The nickel core coating brazing material with double-layer structure contains organic binder, and the residue generated during use affects the quality of brazing coating, and the bare leakage The powdery metal particles outside are easily oxidized and deteriorated during transportation and storage, which affects the quality of brazing coating. Therefore, it is urgent to develop a high-quality nickel core coating brazing material without organic binders and not easily oxidized.

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  • Nickel core coating braze coating material as well as preparation method and braze coating method thereof
  • Nickel core coating braze coating material as well as preparation method and braze coating method thereof

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preparation example Construction

[0061] According to another aspect of the present invention, the present invention also provides a method for preparing the above-mentioned nickel core flux-coated brazing material, the preparation method comprising: disposing the brazing filler metal powder, the hard particles and the first flux into suspension according to the proportions Slurry, and then press-coated on the surface of the pure nickel core after texturing to obtain a drug skin layer; spray the second flux on the surface of the drug skin layer to obtain a hardened layer; then spray a silicate solution on the surface of the hardened layer to obtain a protective layer, which is obtained after drying. Said nickel core powder coating brazing material. The drying temperature is preferably 120°C to 160°C, such as but not limited to 120°C, 130°C, 140°C, 150°C or 160°C, and the drying method is preferably tunnel drying.

[0062] The preparation method of the above nickel core flux-coated brazing material provided by ...

Embodiment 1

[0074] This embodiment provides a nickel-core flux-coated brazing material, the structure of which is as follows: figure 1 and figure 2 shown. It consists of a nickel inner core 100 , a drug skin layer 200 , a hardened layer 300 and a protective layer 400 from the inside to the outside. Select BNi-2 nickel-based solder (BNi85.4Cr7Si4.5B3.1Fe3).

[0075] Nickel inner core 100: Take a pure nickel wire with a diameter of 1.0 mm and a length of 11 m, and weigh the nickel wire to be 70 g.

[0076] The coating layer 200: the mass of the nickel wire is 70g, and the total mass of the nickel-based brazing filler metal is 82g. According to the mass percentage of each element of the nickel-based solder, the other elements Cr, Si, B, and Fe in the nickel-based solder are calculated, with a total of 12g, that is, the total mass of the solder metal powder is 12g, which is composed of Cr, Si, B, and Fe, and the mass The ratio is 7:4.5:3.1:3.

[0077]The mass fraction of WC is 15%, and ...

Embodiment 2

[0083] This embodiment provides a nickel-core flux-coated brazing material, which is different from Embodiment 1 in that the hard particles in the flux-coated layer are 45% diamond particles, the nickel-based brazing filler metal is BNi76CrP, and the mass of the nickel wire is 70 g. Then the total mass of the nickel-based brazing filler metal is 92g. According to the mass percentage of each element of the nickel-based solder, the other elements Cr and P in the nickel-based solder are calculated, and the total is 22g, that is, the total mass of the solder metal powder is 22g, which is composed of Cr and P, and the mass ratio is 14:10.

[0084] The mass fraction of diamond is 45%, and the mass fraction of the first flux is 10%, then the mass fraction of the solder metal powder accounts for 45% of the coating layer. From this, it can be calculated that the weight of the entire coating layer is 48.9g, thus calculating The mass of the WC was 22g, and the mass of the first flux was ...

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Abstract

The invention provides a nickel core coating braze coating material and a preparation method and a braze coating method thereof, and relates to the technical field of braze coating materials. The nickel core coating braze coating material does not need a binder and is high in adhesive capacity, and the nickel core coating braze coating material sequentially comprises a nickel inner core, a coating layer, a hardened layer and a protective layer from inside to outside. The nickel inner core is made of metal nickel with the surface subjected to texturing treatment. The coating layer is a first brazing flux layer and comprises hard particles, first brazing flux and brazing filler metal powder; the hardened layer contains a second brazing flux and is coated with a protective layer mainly composed of silicate. The nickel core coating braze coating material is not prone to moisture absorption and oxidation in the transportation and storage process, and has the advantages of being small in coating loss, convenient to store and stable in welding performance.

Description

technical field [0001] The invention relates to the technical field of brazing coating materials, in particular to a nickel core drug skin brazing coating material, a preparation method thereof, and a brazing coating method. Background technique [0002] High-performance PDC drills, tools, molds, and wear-resistant parts are required to have high wear resistance and corrosion resistance. If the parts are made of integral wear-resistant alloys or corrosion-resistant materials, not only the cost is high, but also the overall mechanical In terms of performance, the requirements are often not met. A reasonable solution is to use surface technology to apply a layer of wear-resistant or corrosion-resistant metal or alloy on the surface of the part. As far as wear-resistant layers are concerned, the commonly used methods include physical vapor deposition (PVD), Chemical vapor deposition (CVD), thermal spraying, surfacing and brazing, physical vapor deposition and chemical vapor dep...

Claims

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Application Information

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IPC IPC(8): B23K35/26B23K35/36B23K35/40
CPCB23K35/262B23K35/3606B23K35/40B23K35/3602B23K35/404B23K35/3607B23K35/3033B23K35/365B23K35/3601B23K35/0244
Inventor 龙伟民张冠星李永纠永涛裴夤崟黄俊兰董宏伟薛行雁
Owner ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD