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Nanoparticle, method of producing nanoparticle and magnetic recording medium

a nanoparticle and nanoparticle technology, applied in the field of nanoparticles, can solve the problems of poor reduction ability of alcohol reduction methods (1), inferior production aptitude of methods, and difficult to form uniform alloys, etc., and achieves the effects of not easily coagulated with each other, high coatability, and hard magnetism

Inactive Publication Date: 2005-07-21
FUJIFILM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides nanoparticles that are easy to control and have high coatability. The nanoparticles can be produced using a reverse micelle solution containing a metal salt and a reducing agent. The nanoparticles can be dispersed in a magnetic layer and exhibit hard magnetism. The invention also provides a method for producing a plural type alloy nanoparticle with controlled composition and a low transformation temperature. The nanoparticles can be used in a magnetic recording medium and have superior properties.

Problems solved by technology

The alcohol reduction method (1) has poor reduction ability.
Therefore, when reducing a precious metal and a base metal at the same time, it is hard to form a uniform alloy and many alloys end up having a core / shell structure.
In the case of the polyol reduction method (2) and the heat decomposition method (3), a high-temperature reaction is required and these methods are therefore inferior in production aptitude.
However, in these methods, coagulation and precipitation tend to be caused and it is therefore difficult to obtain a small monodispersible particle without implementing a special technique in the reaction system.
In this case, the amount of polymers after synthesis is very large and is difficult to decrease to the required amount.
This method is, however, very hazardous because highly toxic substances are used.
Also, in these methods, it is necessary to run a reaction in inert gas and at a temperature as high as nearly 300° C., hence these methods have the drawback that the apparatuses used are complicated and thus inferior from the standpoint of production aptitude.
However, detailed conditions and the like as to a method for obtaining metal nanoparticles having the intended composition and particle size have yet to be found.
These nanoparticles exhibiting soft magnetism or paramagnetism are not adaptable to recording media.
However, when the nanoparticle produced in the above methods is applied to a support, followed by annealing treatment to produce a magnetic recording medium, these nanoparticles tend to coagulate easily with each other leading to reduced coatability and deteriorated magnetic characteristics.
It is also difficult to form a perfect regular phase even if heat treatment is performed because the particle diameter of the resulting nanoparticle is uneven and therefore, there are cases where the desired hard magnetism is not obtained.
Also, the transformation temperature is generally as high as 500° C. or more and an organic support, which is commonly used, does not possess adequate heat resistance.
It is therefore difficult to form a magnetic film by applying a nanoparticle to the organic support, followed by carrying out annealing treatment.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1-1

[0121] The following operations were carried out in high purity N2 gas.

[0122] An alkane solution obtained by mixing 10.8 g of Aerosol OT (manufactured by Wako Pure Chemical Industries, Ltd.), 80 ml of decane (manufactured by Wako Pure Chemical Industries, Ltd.) and 2 ml of oleylamine (manufactured by Tokyo Kasei Kogyo Co., Ltd.) was added to and mixed with an aqueous reducing agent solution obtained by dissolving 0.76 g of NaBH4 (manufactured by Wako Pure Chemical Industries, Ltd.) in 16 ml of water (deoxidized: 0.1 mg / l or less) to prepare an reverse micelle solution (I).

[0123] An alkane solution obtained by mixing 5.4 g of Aerosol OT and 40 ml of decane was added to and mixed with an aqueous metal salt solution obtained by dissolving 0.46 g of triammonium iron trioxalate (Fe(NH4)3(C2O4)3) (manufactured by Wako Pure Chemical Industries, Ltd.) and 0.38 g of potassium chloroplatinate (K2PtCl4) (manufactured by Wako Pure Chemical Industries, Ltd.) in 8 ml of water (deoxidized) to pr...

example 1-2

[0135] A FePt nanoparticle dispersion solution in which the ratio (water / surfactant) by mass of water to a surfactant was 5 was prepared in the same manner as in Example 1-1 except that the amount of water in the reverse micelle solution (I) was altered to 40 ml and the amount of water in the reverse micelle solution (II) was altered to 20 ml.

[0136] The yield, composition, volume average particle diameter and its distribution (coefficient of variation) and coercive force of the resulting nanoparticles were measured in the same manner as in Example 1-1. The results are shown below. [0137] Composition: FePt alloy with 45.0 at % of Pt, yield: 88% [0138] Volume average particle diameter. 5.8 nm, coefficient of variation: 4% [0139] Coereive force (550° C. electric furnace, after heated 30 minutes): 521.4 kA / m (6600 Oe)

example 1-3

[0140] A FePt nanoparticle dispersion solution in which the ratio (water / surfactant) by mass of water to a surfactant was 8 was prepared in the same manner as in Example 1-1 except that the amount of water in the reverse micelle solution (I) was altered to 64 ml and the amount of water in the reverse micelle solution (II) was altered to 32 ml.

[0141] The yield, composition, volume average particle diameter and its distribution (coefficient of variation) and coercive force of the resulting nanoparticles were measured in the same manner as in Example 1-1. The results are shown below. [0142] Composition: FePt alloy with 44.8 at % of Pt, yield: 82% [0143] Volume average particle diameter: 7.6 nm, coefficient of variation: 4% [0144] Coercive force (550° C. electric fuinace, after heated 30 minutes): 417.8 kA / m (5300 Oe)

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Abstract

A method of producing a nanoparticle, the method comprising: a reducing step of adding an reverse micelle solution (II) obtained by mixing a water-insoluble organic solvent containing a surfactant with an aqueous metal salt solution to an reverse micelle solution (I) obtained by mixing a water-insoluble organic solvent containing a surfactant with an aqueous reducing agent solution, to carry out a reducing reaction; and a maturing step of raising the temperature of the reduced mixture to mature the reduced mixture is provided. A method of producing a plural type alloy nanoparticle, the method comprising producing a nanoparticle made of a plural type alloy through a reducing step of mixing one or more reverse micelle solutions (I) containing a metal salt with an reverse micelle solution (II) containing a reducing agent to carry out reducing treatment and a maturing step of carrying out maturing treatment is also provided.

Description

BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a nanoparticle, a method of producing a nanoparticle, and a magnetic recording medium [0003] 2. Description of the Related Art [0004] In order to increase magnetic recording density, it is necessary to decrease the particle size of magnetic bodies contained in a magnetic layer. In magnetic recording media used widely in videotapes, computer tapes, disks, and the like, noise decreases with the decrease in particle size when the mass of the ferromagnetic body is the same. [0005] CuAu type or Cu3Au type hard magnetic regular alloys have large crystal magnetic anisotropy because of distortion caused when regulated so that they exhibit hard magnetic characteristics even if they are reduced in particle size and put in a nanoparticle state. Therefore, these alloys are promising materials for improving magnetic g density. [0006] Examples of methods for synthesizing nanoparticles capable of f...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B22F1/054B22F9/24G11B5/64G11B5/706H01F41/30
CPCB22F1/0018B22F9/24B82Y25/00B82Y30/00H01F10/123G11B5/65G11B5/70605H01F41/30B82Y40/00B22F1/054G11B5/657
Inventor WAKI, KOUKICHIHATTORI, YASUSHI
Owner FUJIFILM CORP
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