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Mask patterns including gel layers for semiconductor device fabrication and methods of forming the same

Inactive Publication Date: 2006-03-23
SAMSUNG ELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0009] According to some embodiments of the invention, the mask pattern includes a resist pattern, and a gel layer formed on a surface of the resist pattern having a junction comprising hydrogen bonds between a proton donor polymer and a proton acceptor polymer. In some embodiments, the junction of the gel layer includes a plurality of regions capable of undergoing hydrogen bonding and wherein the proton donor polymer and the proton acceptor polymer are hydrogen bonded therebetween, and a defect region wherein the proton donor polymer and the proton acceptor polymer are not hydrogen-bonded therebetween so as to form a region lacking hydrogen bonding between the hydrogen-bonded regions. Embodiments of the present invention further provide mask patterns for semiconductor device fabrication, having a construction suitable for forming a fine pattern at wavelengths above the wavelength limit of conventional lithography.
[0010] Embodiments of the present invention also provide methods of forming a mask pattern for semiconductor device fabrication. In some embodiments, methods of forming a mask pattern include forming a resist pattern on a substrate; and forming on a surface of the resist pattern, a gel layer having a junction formed by hydrogen bonding between a proton donor polymer and a proton acceptor polymer. In some embodiments, forming the gel layer includes preparing a coating composition comprising the proton donor polymer, the proton acceptor polymer, and / or a base; contacting the coating composition with the surface of the resist pattern; and heating the resist pattern to an extent wherein the coating composition is contacted with the surface of the resist pattern to diffuse an acid of the resist pattern into the coating composition. In some embodiments of the present invention, methods of forming a mask pattern for semiconductor device fabrication enable the formation of a fine pattern with a smaller feature size while minimizing the transformation of the sidewall profile of opening or spaces and can ensure a sufficient resistance to dry etching.

Problems solved by technology

Short-wavelength exposure based lithography may present difficulties in that this process can be material-dependent and uneconomical.
In particular, half-tone phase shift mask based lithography may pose limitations on mask formation technology and resolution, and thus, it may be difficult to form contact holes which are less than 150 nm in size.

Method used

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  • Mask patterns including gel layers for semiconductor device fabrication and methods of forming the same
  • Mask patterns including gel layers for semiconductor device fabrication and methods of forming the same
  • Mask patterns including gel layers for semiconductor device fabrication and methods of forming the same

Examples

Experimental program
Comparison scheme
Effect test

example 1

Formation of Resist Pattern

[0083] An antireflective film (DUV-30, Nissan Chemical Industries, Ltd.) was formed to a thickness of about 360 Å on an 8-inch bare silicon wafer. A photoresist for ArF (SAIL-G24c, ShinEtsu Chemical Co. Ltd) was subsequently spin-coated on the antireflective film followed by baking at about 105° C. for about 60 seconds to form a resist film with a thickness of about 3,000 Å. The resist film was exposed to light by an ArF (193 nm) stepper followed by post-exposure baking (PEB) at about 105° C. for about 60 seconds. The wafer was developed with a 2.38 wt % tetramethylammonium hydroxide (TMAH) solution to form, on the wafer, a resist pattern having a plurality of openings. The resist pattern had an isolated hole pattern (hereinafter, referred to as “i-hole pattern”) with a diameter of 129.7 nm and a dense hole pattern (hereinafter, referred to as “d-hole pattern”) with a diameter of 138.0 nm selected at a center portion of a hole array in which a plurality o...

example 2

Control

Preparation of Coating Composition

[0090] A solution of 35 mg of TEA in 3,465 mg H2O, a solution of 4.0 mg of Zonyl FSN in 396 mg H2O, and 100 mg H2O were added to a solution of 100 mg of poly(vinylpyrrolidone) in 900 mg H2O to obtain a first aqueous solution. A second aqueous solution of 100 mg of an unprotected poly(acrylic acid-co-maleic acid) in 900 mg H2O, unlike in Example 1, was added dropwise to the first aqueous solution with vigorously stirring. The resultant solution was filtered to provide a clean coating composition. The LCST of the coating composition was about 50° C. To obtain a clear aqueous solution, TEA was used in an amount of 17 wt %, based on the total amount of a resin used. Such an increase in the amount of the base used to obtain a clear aqueous solution in this Example, relative to the amount of the base used in Example 1, can be explained by use of the unprotected poly(acrylic acid-co-maleic acid).

[0091] Formation of Gel Layer

[0092] The coating co...

example 3

Formation of Resist Pattern

[0093] A resist pattern was formed in the same manner as described in Example 1 except that PEB was performed at 115° C. for about 60 seconds. The resist pattern included an i-hole pattern with a diameter of 174.8 nm and a d-hole pattern with a diameter of 134.7 nm.

[0094] Preparation of 10% t-butyl Protected poly(acrylic acid-co-maleic acid) by Esterification

[0095] Poly(acrylic acid-co-maleic acid) (370 mg), N,N′-dicyclohexylcarbodiimide (10 mg), 4-(dimethylamino)pyridine (3.0 mg), and t-BuOH (2.0 g) were stirred at 23° C. for 4 hours and subjected to precipitation with excess hexane. A supernatant was decanted and the remaining solid was dried under vacuum at 30° C. overnight to provide 10% t-butyl protected poly(acrylic acid-co-maleic acid) (319 mg) as a white solid.

[0096] Preparation of Coating Composition

[0097] A solution of 5.2 mg of tetramethylammonium hydroxide (TMAH) in 215 mg H2O, a solution of 1.0 mg of Zonyl FSN in 99 mg H2O, and 1.7 g H2O ...

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PUM

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Abstract

Mask patterns include a resist pattern and a gel layer on a surface of the resist pattern having a junction including hydrogen bonds between a proton donor polymer and a proton acceptor polymer. Methods of forming the mask patterns and methods of fabricating a semiconductor device using the mask patterns as etching masks are also provided.

Description

RELATED APPLICATION DATA [0001] This application claims priority from Korean Patent Application No. 10-2004-0076350, filed Sep. 23, 2004, the disclosure of which is incorporated herein by reference in its entirety. FIELD OF THE INVENTION [0002] The present invention relates to mask patterns. More particularly, the present invention relates to mask patterns for fabrication of a semiconductor device, methods of forming the same and methods of fabricating a semiconductor device using the mask patterns as etching masks. BACKGROUND OF THE INVENTION [0003] In a conventional patterning process for semiconductor device fabrication, after a photoresist pattern is formed on a predetermined film to be etched for pattern formation, for example, a silicon film, a dielectric film, or a conductive film, the predetermined film may be etched by using the photoresist pattern as an etching mask to form a desired pattern. [0004] With the increased integration of semiconductor devices, it is desirable t...

Claims

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Application Information

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IPC IPC(8): G03C5/00G03C1/494G03C1/492G03C1/76G03F1/00G03F7/40H01L21/027
CPCG03F7/023G03F7/40G03F7/0392G03F7/0382H01L21/0273
Inventor HATA, MITSUHIROKIM, HYUN-WOOHAH, JUNG-HWANWOO, SANG-GYUN
Owner SAMSUNG ELECTRONICS CO LTD
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