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Thermoplastic (CO)polyimides and synthesis methods

a technology of thermoplastics and polyimides, applied in the field of aromatic polyimides, can solve the problems of significant decomposition of polyimide matrix, coloration harmful to the production of “attractive” parts, and high processing temperatures to allow conversion by conventional processes for processing thermoplastics

Inactive Publication Date: 2014-11-20
RHODIA OPERATIONS SAS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention allows for the creation of composite articles using polyimides, which can be done in very short manufacturing cycles. This results in the creation of highly efficient and effective products.

Problems solved by technology

Their processing temperatures are generally too high to allow conversion by conventional processes for processing thermoplastic polymers, such as polyamides, in particular extrusion, blow molding or molding.
Furthermore, processing at such temperatures can result in significant decomposition of the polyimide matrix and / or in phenomena of colorations harmful to the production of “attractive” parts.
In addition, their high melting temperatures hinder or prevent the use of some additives, such as organophosphorus flame retardants or natural fibers, which decompose at such temperatures.
Another disadvantage of aromatic polyimides is due to the aromatic diamines, most of which are carcinogens.
In addition, the use of aromatic diamines liable to exhibit carcinogenic effects is not satisfactory.
However, the currently existing semi-aromatic polyimides are not sufficiently effective to compete with the thermoplastic polymers conventionally used in the field of high performance polymers, such as PEEK, having both an M.p. which is high but compatible with the processing equipment and a very high Tg at 150° C., but some of the monomers of which exhibit a high toxicity and / or the processes of synthesis of which can prove to be unsatisfactory in terms of respecting the environment, in particular as a result of the use of toxic monomers.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 2

Preparation of Polyimide PI MPMDPMA From a Tetraacid at 300° C.

[0203]The salt of example 1 is heated at 10° C. / min up to 300° C. while flushing with nitrogen and is then immediately cooled to ambient temperature.[0204]The thermal properties of the polyimide formed are measured: M.p.=322° C. (enthalpy of fusion ΔHf=38 J / g) and Tc=236° C. The M.p. and Tc temperatures turn out to be lower than those measured on the polyimide prepared according to example 1. It is thus preferable to carry out the polymerization at a temperature lower than the melting point of the salt.

example 3

Preparation of Polyimide PI MPMDPMA From a Diester Diacid at 200° C.

[0205]A pyromellitic anhydride diester-diacid derivative is prepared from the reaction of the pyromellitic anhydride with ethanol. 15 g (0.069 mol) of 99.7% pyromellitic anhydride (RN CAS: 89-32-7) supplied by Lonza are introduced into a round-bottom flask containing 300 ml of anhydrous absolute ethanol (5.14 mol). The reaction medium is brought to reflux for 3 hours. The ethanol opens the anhydride functional groups and produces a pyromellitic anhydride diester-diacid derivative. The product is recovered by evaporation of the excess ethanol in a rotary evaporator. A white powder is obtained. The chemical structure of the diester-diacid derived from pyromellitic anhydride is confirmed by NMR analysis in deuterated DMSO.

[0206]A salt of MPMD and of the diester-diacid derived from pyromellitic anhydride is prepared by addition of a solution containing 5 ml of absolute ethanol and 0.272 g (2.34 mmol) of 99% 2-methylpent...

example 4

Preparation of Polyimide PI MPMDPMA From a Dianhydride in Solution

[0210]1.45 g (6.6 mmol) of 99% pyromellitic anhydride and 20 ml of 1,3-dimethyl-2-imidazolidinone (RN CAS: 80-73-9), as polar aprotic solvent, are introduced into a 50 ml two-necked round-bottom flask equipped with a reflux condenser and with a dropping funnel. The reaction medium is stirred at ambient temperature and then 0.774 g (6.6 mmol) of 99% 2-methylpentane-1,5-diamine (MPMD) is added via the dropping funnel. The reaction medium is subsequently brought to 140° C. and is maintained at 140° C. for 1 hour. After cooling, the solution of polyamic acid formed is precipitated from 100 ml of ethanol. The precipitate (orange-colored solid) is recovered by filtration and then brought to 200° C. for 30 min. The polymer obtained is orange-yellow in color and exhibits the following thermal properties: M.p.=339° C., Tc=301° C., Tg=191° C.

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Abstract

The invention relates to navel thermoplastic (co)polyimides and to the methods of synthesis thereof. The invention specifically relates to semi-aromatic thermoplastic (co)polyimides obtained by polymerisation of at least one aromatic compound comprising two anhydride functions and / or the derivatives thereof, especially carboxylic acid and / or ester, and at least one diamine of formula (I) NH2—R—NH2 wherein R is a saturated aliphatic hydrocarbonated divalent radical, the two amine functions thereof being separated by 4 to 6 carbon atoms, and 1 or 2 hydrogen atoms of the divalent radical being substituted by 1 or 2 methyl and / or ethyl groups. Said (co)polyimides can be transformed into plastic items by various methods such as extrusion, moulding or blowing.

Description

[0001]The present invention relates to novel thermoplastic (co)polyimides and to their processes of synthesis. More specifically, the present invention is targeted at semi-aromatic thermoplastic (co)polyimides obtained by polymerization of at least one aromatic compound comprising two anhydride functional groups and / or its derivatives, in particular carboxylic acid and / or ester derivatives, and at least one specific aliphatic diamine. These (co)polyimides can be converted into plastic articles by various methods, such as extrusion, molding or blow molding.PRIOR ART[0002]Polyimides, in particular aromatic polyimides, are known for their noteworthy thermal and / or mechanical properties which marks them out in particular for high performance applications in various fields, such as aeronautics or also electronics (printed circuit boards, for example).[0003]Nevertheless, these semi-crystalline aromatic polyimides exhibit a number of disadvantages. They are generally infusible, that is to ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C08G73/10C08J5/00C08G73/00
CPCC08G73/1082C08G73/00C08J2379/08C08J5/00C08G73/1028C08G73/1007C08G73/101C08G73/1075C08L79/08D01F6/74C07C211/63C07C69/76Y10T428/2982Y10T442/30Y10T442/40
Inventor JEOL, STEPHANE
Owner RHODIA OPERATIONS SAS
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