The present application relates to a method for manufacturing optical waveguides. A mastering
system and methods for manufacturing waveguides and
waveguide devices using such a mastering
system are described. The mastering
system for manufacturing holographic waveguides may include using a master to control the application of energy (e.g.,
laser, optical, or magnetic beams) to a
liquid crystal substrate to manufacture the holographic
waveguide within the
liquid crystal substrate. The mastering system for manufacturing holographic waveguides according to embodiments of the present invention may include various features. These features include, but are not limited to: chirping for a single input beam replica (i.e., near
hybrid contact replicas), double-chirped gratings (for input and output), a zero-order
grating for transmission control, an alignment reference
grating, a 3:1 configuration, a position adjustment tool to enable rapid alignment, simultaneous optimization of lens and window thicknesses for multiple RKVs, and avoidance of
crossover of diffracted beams and other orders.