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Second metallizing method for ceramics

A secondary metallization and ceramic technology, applied in the field of ceramic secondary metallization, can solve the problems of low pass rate, low nickel utilization rate, high cost, etc., to meet the requirements of mass production, excellent sealing effect, tensile strength Intensity ideal effect

Inactive Publication Date: 2008-07-23
CHANGSHU CITY YINYANG CERAMIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method has the following disadvantages: one, due to the nickel plating by the electroplating method, the thickness of the nickel layer is only a very thin 2-4um, so it is very easy to peel, foam, have many defects, and the pass rate is low when burning hydrogen. The cost is high, and if it is directly sealed (brazed) with metals such as Kovar alloy without sintering, it will cause poor welding, air leakage, and affect the product quality of the microwave oven magnetron; secondly, due to the use of electroplating Nickel plating, therefore serious environmental pollution, and the plating solution is detrimental to the health of employees; third, the thin nickel plating layer of 2-4um is difficult to guarantee the sealing strength with Kovar alloy, so the applicant passed the Japanese and Korean products The thickness of the nickel layer was measured. The thickness of the nickel layer is usually 6-8um, and it also shows that the thickness of the nickel layer is not only difficult to foam and peel when burning hydrogen, but also shows the ability to seal with the metal. reliable seal strength
In addition, the price of nickel is high, and the utilization rate of nickel is not high in the process of electroplating nickel, most of the nickel is plated on the accompanying plating such as steel balls, and the cost is high
Moreover, the nickel plating layer is too thin, it is easy to peel and foam after burning hydrogen, and the product qualification rate is relatively low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A). Deploy the nickel paste for secondary metallization, take by weight 0.75 part of coarse nickel powder with particle size D50=3~6um, 0.25 part of fine nickel powder with particle size D50=1.0~3um, weigh 0.25 part by terpineol 0.3 parts and 0.01 parts of ethyl cellulose prepared by mixing 0.25 parts of the binder, and then put the above-mentioned weighed coarse and fine nickel powder and the binder into a ball mill jar pre-installed with agate balls , wherein: the weight ratio of agate ball and nickel powder (coarse and fine nickel powder) is 1: 1, and the diameter of agate ball is 5-10mm, and the ball mill jar is sealed and placed on the ball mill for ball milling, and the frequency of the control ball mill is 30Hz, After ball milling for 20 hours, the agate balls were separated with a filter screen to obtain nickel paste for printing;

[0031] B). Printing nickel paste, adopting screen printing method, specifically: using the preferred but not limited to WY-155-A ty...

Embodiment 2

[0035] A). Deploy secondary metallized nickel paste, take by weight 0.5 part of coarse nickel powder with particle size D50=3~6um, 0.5 part of fine nickel nickel powder with particle size D50=1.0~3um, take by weight 0.20 part of pine Oleyl alcohol and 0.35 part of binding agent that 0.01 part of ethyl fiber are modulated into, then the thick and fine nickel powder and binding agent after above-mentioned weighing are put into the ball mill jar that agate ball is housed, wherein: agate ball and The weight ratio of nickel powder (coarse and fine nickel powder) is 1:1, and the diameter of the agate ball is 3-8mm. The ball mill pot is sealed and placed on the ball mill for ball milling. The agate is separated to obtain a nickel paste for printing;

[0036] B). Printing nickel paste, only the spacing between the film screen and the ceramic substrate is adjusted to 25 ± 2um, all the other are the same as the description of B) step of embodiment 1;

[0037] C).Drying and sintering, o...

Embodiment 3

[0041] A). Deploy secondary metallized nickel paste, take by weight 0.85 part of coarse nickel powder with particle size D50=3~6um, 0.15 part of fine nickel powder with particle size D50=1.0~3um, take by weight 0.12 part of pine 0.3 part of binding agent that oleyl alcohol and 0.01 part of ethyl cellulose are modulated into, the frequency of ball mill is 20Hz, ball milling time 25h and all the other are all the same as the description of A) step in embodiment 1 or 2;

[0042] B). Printing nickel paste, only the spacing between the film screen and the ceramic substrate is adjusted to 18 ± 2um, and all the other are the same as the description of B) in the embodiment 1;

[0043] C).Drying and sintering, only change the drying temperature and drying time to 115°C and 15min respectively, and change the sintering temperature and holding time to 1000°C and 20min respectively, to obtain a thickness of 5-6um of the inherent nickel layer The finished product of the secondary metallized...

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Abstract

The invention relates to a second metallized ceramic method, belonging to the technical field of ceramic metallization, which comprises the following steps: preparing nickel paste of second metallization, printing the nickel paste and then drying and sintering. The powdered nickel and the caking agent are weighted according to weight account and then put into a ball mill tank with agate ball. The ball mill tank is on the globe mill. Then the mixed material is ball milled by controlling the frequency and milling time of the globe mill, and then the nickel paste can be obtained after separating the agate ball after ball milling. The nickel paste is printed on the molybdenum-manganese layer surface of a ceramic base which is metallized sintered once by controlling the printing thickness and the ceramic base coated by nickel paste can be obtained. The ceramic base coated by nickel paste is dried first and then put into a container to sinter, finally, the second metallized ceramic product coated by nickel paste can be obtained. The second metallized ceramic method has the advantages of ensuring the pass percent, controlling the cost and meeting the producing requirements of mass production, and thus can benefit the environment and employee and the ceramic base second metallized has the advantages of good sealing-in result and strong tensile strength.

Description

technical field [0001] The invention relates to a method for secondary metallization of ceramics, which is used to coat at least one end face of a ceramic substrate as a cathode and anode assembly of a microwave oven magnetron that has completed primary metallization, so that the ceramic substrate after nickel coating is more effective. The invention relates to sealing ground and metal such as kovar alloy, and belongs to the technical field of ceramic metallization processing. Background technique [0002] Compared with the processing of metallized ceramic devices used as microwave oven magnetrons, such as discharge tubes, vacuum switch tubes, electronic devices, detection sensors, etc., it is difficult both in terms of technical quality requirements and cost control requirements. It is much larger. Therefore, up to now, although there are a handful of manufacturers involved in the production of metallized ceramic devices for microwave oven magnetrons in my country, there has...

Claims

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Application Information

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IPC IPC(8): C04B41/88
Inventor 高永泉翟文斌姚明亮
Owner CHANGSHU CITY YINYANG CERAMIC CO LTD
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