Powder core wire material for high chrome molybdenum alloy arc spraying

A powder core wire material and arc spraying technology, which is applied in the direction of metal material coating process, coating, fusion spraying, etc., can solve problems such as corrosion, erosion and wear, and achieve no damage to the pipeline, good resistance to high temperature oxidation, and solution The effect of high temperature oxidation corrosion

Inactive Publication Date: 2009-08-05
北京赛亿表面工程技术有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The problem to be solved by the present invention is: the high temperature oxidation resistance and high temperature corrosion resistance-abrasion resistance of the arc spray coating prepared by the present invention are significantly improved compared with...

Method used

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  • Powder core wire material for high chrome molybdenum alloy arc spraying
  • Powder core wire material for high chrome molybdenum alloy arc spraying
  • Powder core wire material for high chrome molybdenum alloy arc spraying

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Embodiment Construction

[0024] All embodiment spraying wires are prepared by powder core wire forming machine:

[0025] 1. Select 10×0.3mm (width 10mm, thickness 0.3mm) low-carbon cold-rolled steel strip. Roll it into a U shape first. Get 250 grams of metallic chromium powder, 55 grams of metallic molybdenum powder, 30 grams of metallic nickel powder, 50 grams of metallic aluminum powder, 5 grams of carbon, 10 grams of rare earth, and 600 grams of metallic iron. The various powders taken are put into a powder mixer and mixed for 10 minutes, and then the mixed powders are added into a U-shaped low-carbon cold-rolled steel strip groove, and the filling rate is 40%. Close the U-shaped groove so that the medicine powder is wrapped in it, and then gradually reduce the diameter through the wire drawing die to make the diameter reach 3.0mm. The arc spraying coating is prepared on the metal substrate roughened by sand blasting, the spraying current is 150-180A, the spraying voltage is 30-32V, the spraying ...

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Abstract

The invention relates to a high-hardness high-sulfur-corrosion-resistant electric arc spraying powder core wire which belongs to electric arc spraying powder cored wires which resist high-temperature oxidation and corrosion and used for the surface protection of metal materials. The high-hardness high-sulfur-corrosion-resistant electric arc spraying powder core wire belongs to the field of hot spraying in material processing engineering and is mainly used for the high-temperature corrosion, erosion and abrasion resistance of four tubes of a general coal-powder boiler of a coal-fired power station boiler, the corrosion prevention and the abrasion resistance of a converter smoke hood and a flue in a steel works and the repair of various axles, crankshafts, plunger pistons, paper-making drying cylinders, and the like. The high-hardness high-sulfur-corrosion-resistant electric arc spraying powder core wire is characterized by comprising the powder core components according to percentages by weight of 22-29 percent of crome metal, 5-9 percent of metallic molybdenum, 2.5-10 percent of metallic nickel, 4.0-6.5 percent of metallic aluminum, 0.5-1 percent of carbon, 1.0-3.0 percent of rare-earth, and metallic iron. A preparation method of the high-hardness high-sulfur-corrosion-resistant electric arc spraying powder core wire adopts the prior processes of firstly rolling a low-carbon cold-rolled strip into a U shape, adding powder core powders which account for 30-40 percent of the gross weight of spraying wires into the U-shaped groove, closing the U-shaped groove and wrapping the powder cores in the U-shaped groove, drawing gradually and lightening through a wire-drawing die to lead the diameter to reach 3.0mm.

Description

technical field [0001] A high-hardness and high-sulfur corrosion-resistant electric arc spraying powder core wire material belongs to the thermal spraying field in material processing engineering. Anti-corrosion and wear-resistant of converter hood and flue in steel mills, repair of various shafts, crankshafts, plungers, paper drying cylinders, etc. Background technique [0002] With the development of modern industry, the performance requirements for the surface of mechanical product parts are getting higher and higher, and it is required to be able to work reliably and continuously under the conditions of high speed, high temperature, high pressure, heavy load and corrosive media, which puts forward new requirements for manufacturing technology. challenge. This challenge not only promotes the development of the surface engineering discipline, but also calls for the extensive application of advanced surface engineering (such as: composite surface engineering, nano-surface ...

Claims

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Application Information

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IPC IPC(8): C23C4/06C23C4/131
Inventor 胡为峰葛爽
Owner 北京赛亿表面工程技术有限公司
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