Manufacturing process of corrosion-resistant piston rod of shock absorber for vehicle

A technology of corrosion resistance and manufacturing process, which is applied in the manufacturing process of the corrosion-resistant piston rod of the shock absorber for vehicles, can solve the problems of reducing the corrosion resistance of the workpiece, crashing the vehicle, easily generating hydrogen embrittlement, etc. Corrosion resistance, yield assurance, and safety improvement effects

A technology of corrosion resistance and manufacturing process, which is applied in the manufacturing process of the corrosion-resistant piston rod of the shock absorber for vehicles, can solve the problems of reducing the corrosion resistance of the workpiece, crashing the vehicle, easily generating hydrogen embrittlement, etc. Corrosion resistance, yield assurance, and safety improvement effects

CN101862940AInactive Publication Date: 2010-10-20隆昌山川机械有限责任公司

Examples

Experimental program
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Effect test

Embodiment Construction

[0007] Below, the present invention will be described in detail by taking the vehicle shock absorber piston rod with a diameter of 22 mm as an example.

[0008] The manufacturing process of the corrosion-resistant piston rod of the vehicle shock absorber includes the following steps: 1) blanking: select 45# carbon steel with a diameter of 22.3 mm; 2) straightening: straightness ≤ 0.1 mm; 3) grinding 1: Diameter 22.08~22.12mm; 4) Quenching: Depth: 0.8-1.2mm, Hardness: HRC58-62; 5) Tempering: Hardness HRC: 48-52; 6) Straightening 2: Straightness ≤ 0.05mm; 7 ) Grinding 2: diameter 21.93~21.95mm; 8) Fine turning: axle journal, thread bottom diameter, thread rolling, drilling; 9) Punching mounting holes; 10) Fine grinding: diameter 21.91~21.92mm; 11) Resin grinding wheel polishing: diameter 21.895~21.905mm, Ra≤0.1um; 12) Superfine grinding: diameter 21.892~21.902mm, Ra0.04~0.08um; 13) Check porosity: surface roughness reaches Ra0.04~0.08um The workpieces that do not conform to the...

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Abstract

The invention discloses a manufacturing process of a corrosion-resistant piston rod of a shock absorber for a vehicle, comprising the following steps of: (1) blanking; (2) straightening for the first time; (3) grinding for the first time; (4) quenching; (5) tempering; (6) straightening for the second time; (7) grinding for the second time; (8) finely turning; (9) punching a mounting hole; (10) finely grinding; (11) polishing a resin grinding wheel; (12) supergrinding; (13) checking poriness; (14) automatically plating an upper suspension of a chrome wire workpiece; (15) electrolytic degreasing before the plating: carrying out the electrolytic degreasing on the workpiece as an anode in a lye tank; (16) etching the anode; (17) microcrack hard chrome plating: enabling a plating solution to flow from bottom to top in a plating tank till the plating solution overflows out of the plating tank; (18) cleaning; (19) automatically plating a lower suspension of the chrome wire workpiece; (20) removing hydrogen; and (21) supergrinding after the plating. The invention can effectively enhance the corrosion resistance of the piston rod, ensure the finished product ratio and prevent from generating hydrogen embrittlement, thereby enhancing the safety of the piston rod.

Description

technical field [0001] The invention relates to a manufacturing process for a piston rod of an automobile shock absorber. Background technique [0002] With the development of the automobile industry, higher requirements are put forward for the corrosion resistance of automobile piston rods, so as to adapt to a wide range of climate environments, especially marine environments, and to meet the various performances of automobiles without corrosion of piston rods, resulting in shock absorbers The oil seal is damaged, the oil leakage of the shock absorber fails, the vibration of the car increases, the stability and comfort of the car are affected, and in severe cases, the car is damaged, and even casualties are caused; [0003] At present, in order to improve the corrosion resistance of the piston rod of the shock absorber, its manufacturing process includes the following steps: 1) blanking: select 45# carbon steel; 2) straightening: straightness ≤ 0.1mm; 3) grinding ;4) Qu...

Claims

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Application Information

Patent Timeline
20 Oct 2010
Publication
CN101862940A
IPC
B23P15/00; C25D3/04; C25D5/36; C25D5/52
Inventors
龙爱平