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Manufacturing method of hygroscopic resin with low residual monomer content

A technology of residual monomers and manufacturing methods, which is applied in the field of manufacturing water-absorbent resins, and can solve problems such as reduced performance and excessive reduction in retention

Active Publication Date: 2011-01-12
FORMOSA PLASTICS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The water-absorbent resin is an insoluble hydrophilic polymer, and the resin has a uniform bridging structure inside. Generally, in order to improve the quality, such as: increase the absorption rate, increase the colloid strength, improve the anti-caking property, liquid permeability, etc., will Further bridging is carried out on the surface of the resin. This surface cross-linking treatment uses a multi-functional cross-linking agent that can react with acid groups. Many patents have been proposed before; such as: dispersing super absorbent resin and cross-linking. The linking agent is subjected to surface cross-linking treatment in an organic solvent (JP-A-56-131608, JP-A-57-44627, JP-A-58-42602, JP-A58-117222), and the cross-linked Agent and cross-linking agent solution are mixed into superabsorbent resin treatment (JP-A60-163956, JP-A-60-255814), after adding cross-linking agent, steam treatment (JP-A-1-113406), using organic solvent, Surface treatment with water and polyalcohol (JP-A-63-270741, JP-A-64-50707, JP-A-1-292004), use of organic solution, water, ether (ether) compound (JP-A-2 -153903), etc.; although these surface treatment methods can increase the absorption rate and increase the water absorption rate under pressure, they will cause excessive reduction in retention and reduce the performance of practical applications.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] 1. First add 17.35kg of 49% sodium hydroxide aqueous solution and 30.52kg of water into the 100L reaction tank, and then slowly add 22.53kg of acrylic acid into the aqueous sodium hydroxide solution under ice bath for neutralization; at this time, the monomer concentration is obtained 38.6 wt% aqueous solution in which 68 mole% of acrylic acid is partially neutralized as sodium acrylate.

[0045] 2. Add 33.80 g of glycerol polyethylene glycol triglycidyl ether (n=7) to the partially neutralized acrylic acid aqueous solution, and maintain the temperature at about 5-8°C.

[0046] 3. Control the flow rates of sodium acrylate aqueous solution, L-ascorbic acid, sodium persulfate and 2,2-azobis(2-amidinopropane) to 70.4kg / hr, 12.99g / hr, 162.40g / hr and 162.40g / hr, and after using the flow method to make it mixed, it is continuously discharged into the reaction belt.

[0047] 4. Spray under the belt with 50°C hot water (spray area: about 15cm wide on both sides of the belt; th...

Embodiment 2

[0055] 1. Repeat Example 1, but change the temperature of the hot water in Step 4 to 70°C, and the rest of the steps are the same as Example 1. The residual monomer content of the resulting superabsorbent resin is analyzed to be 200ppm.

Embodiment 3

[0057] 1. Repeat Example 1, but change the temperature of the hot water in Step 4 to 90°C, and the rest of the steps are the same as in Example 1. The residual monomer content of the resulting superabsorbent resin was analyzed to be 168ppm.

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PUM

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Abstract

The invention discloses a powdery water-insoluble hygroscopic resin with a low residual monomer content, which can absorb water, urine or blood. The manufacturing method of the hygroscopic resin comprises the following steps of: 1, adding a cross-linking agent to obtain a water solution containing acid radical monomer, which is more than 50mole% in neutralization degree, wherein the acid radical monomer is selected from acrylic acid, methacrylic acid, 2-acrylamide-2-methylpropanesulfonic acid(AMPS) or the mixture thereof; 2, adding an initiator into the monomer solution with the cross-linking agent and retaining the solution on a belt-type reactor; 3, heating two lower sides of the belt; 4, drying, crushing and screening the product under a hot air with a temperature of 100-250 DEG C; 5, coating the cross-linking agent on the surface; 6, heating the surface under a temperature of 80-230 DEG C; and 7, adding inert inorganic salt powder. The manufacturing method can improve the reactivity of the monomers on two sides of the belt so as to further improve the quality of the hygroscopic resin, and especially can obviously reduce the content of the residual monomer.

Description

technical field [0001] The present invention relates to a method for producing water-absorbent resin, which has the characteristic of low residual monomer content. [0002] Water-absorbent resin has a strong water-retaining power, can absorb water of a hundred times or even a thousand times its own weight, and can swell after absorbing water, and maintain a non-flowing state, even if pressure is applied, it will not leak, and the absorbed water can be Slowly released in the atmosphere. Due to the above characteristics, it was first used as a soil water retaining agent in agriculture and forestry. In recent years, due to considerable progress in the production technology of superabsorbent resin, it is also widely used in sanitary products such as diapers, adult incontinence products and women's hygiene products. water-absorbing agent and fresh-keeping applications for food preservation, etc. Background technique [0003] The component materials of the water-absorbent resin ...

Claims

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Application Information

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IPC IPC(8): C08F2/10C08F20/06C08F26/02C08J3/24
Inventor 施凯耀钟宏宗黎元中
Owner FORMOSA PLASTICS CORP