Preparation method of substrate-free thermal pad based on acrylic acid

An acrylic, substrate-free technology, applied in the direction of film/sheet adhesives, adhesive types, adhesive additives, etc., can solve the problems of high temperature adhesive strength decrease, thermal resistance increase, high viscosity, etc., to achieve adhesion Improved performance, good thermal conductivity, and unique craftsmanship

Active Publication Date: 2012-11-07
深圳沃尔提莫电子材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the thermal conductive material needs to have flexibility and adhesion to heat-generating parts and heat-dissipating parts, but too high viscosity will make it difficult to remove after use
[0003] There are mainly two types of thermal conductive sheets currently used, silicone and acrylic. No matter which one is used, how to ensure both good flexibility and excellent thermal conductivity, as well as good pressure sensitivity at working temperature Adhesiveness combined with good post-use removability is often a difficult balance
For example, some technologies use acrylate polymer micro-foaming method to improve flexibility. Although better shape-following performance is obtained, thermal resistance increases, thermal conductivity decreases, and high-temperature adhesive strength also decreases.
There is also a technology that introduces acrylic polymers with long-chain alkyl groups into thermally conductive materials to improve the ability to remove after use and obtain lower thermal resistance, but the resulting thermally conductive sheet has increased hardness and flexibility. decline
In addition, there are technologies that have obtained the balance of good thermal conductivity, hardness and adhesiveness of the material itself, but the elasticity is not enough. It needs to be compounded on a substrate with a certain strength to make a thermal conductive sheet, which in turn leads to an increase in thermal resistance.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0033] According to the preparation method of the acrylic-based non-substrate thermally conductive patch of the present invention, preferably, the thermally conductive patch includes 40-60 parts of adhesive component and 60-40 parts of thermally conductive filler in parts by weight; The mixture component is obtained by polymerization reaction of a mixture including monomer and resin. Based on the weight of all adhesive components as 100%, monomer and resin include: 20%-50% (meth)acrylic acid 2-ethyl Hexyl ester monomer (a), 30% to 50% butyl (meth)acrylate monomer and / or hexyl (meth)acrylate monomer (b), 1% to 5% N-hydroxymethyl Acrylamide monomer and / or N-methylol methacrylamide monomer (c), 0.5%~5% methyl (meth)acrylate monomer (d), 3%~5% styrene -Butadiene block copolymer (K ​​resin) (e), 1%-10% (meth)acrylic monomer (f), and 3%-10% terpene resin (g).

[0034] Among them, the 2-ethylhexyl (meth)acrylate monomer (a) is preferably used in an amount of 35% to 50% (100% by weight ...

Embodiment 1

[0053] Mix 35 parts by weight of 2-ethylhexyl acrylate and 0.02 parts by weight of butyl benzoin, heat to 75°C, use an ultraviolet light source with a maximum wavelength of 250 to 400 nm, and expose the mixture to an intensity of 1 to 2 mW / cm 2 When the mixture viscosity reaches 3500-4500mPa·s, add 9.5 parts by weight of terpene resin and stir, continue to polymerize for 2 to 4 hours, and then stand at room temperature to stabilize for 20-30 hours to obtain partial polymerization. The first prepolymer with a viscosity of 8000~8200mPa·s (P 1 ).

[0054] Mix 19 parts by weight of butyl methacrylate, 20 parts by weight of hexyl acrylate, 2 parts by weight of acrylic acid, and 0.02 parts by weight of butyl benzoin, heat to 75°C, and use an ultraviolet light source with a maximum wavelength of 250-400nm, Expose the mixture to an intensity of 1~2mW / cm 2 The polymerization reaction is carried out in the ultraviolet light for 3 to 4 hours, and then left to stand at room temperature for 20...

Embodiment 2

[0066] Compared with Example 1, this example changes the amount of materials, and the specific amounts of all materials are as follows:

[0067] Preparation of the first prepolymer (P1): 50 parts by weight of 2-ethylhexyl acrylate, 0.02 parts by weight of butyl benzoin, and 3.5 parts by weight of terpene resin;

[0068] Preparation of the second prepolymer (P2): 31.7 parts by weight of hexyl acrylate, 4 parts by weight of acrylic acid, and 0.02 parts by weight of butyl benzoin;

[0069] Preparation of monomeric thermal conductive filler premix (M1): 80 parts by weight of aluminum nitride, 25 parts by weight of aluminum hydroxide, 210 parts by weight of ethanol, 2 parts by weight of N-methylolacrylamide, 0.6 parts by weight of Methyl acrylate, 3.2 parts by weight of K resin, 6 parts by weight of acrylic acid, and 0.1 parts by weight of butyl benzoin.

[0070] Performance evaluation of thermal conductive patch:

[0071] The Shore hardness is tested using the method specified in GB / T 531....

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Abstract

The invention discloses a preparation method of a substrate-free thermal pad based on acrylic acid. The preparation method comprises the following steps: mixing and pre-polymerizing a 2-ethylhexyl (meth)acrylate monomer and terpene resin to obtain a first prepolymer; mixing and pre-polymerizing a butyl (meth)acrylate monomer and / or ethylhexyl (meth)acrylate monomer and partial (meth)acrylic acid monomer to obtain a second prepolymer; mixing an N-hydroxymethyl acrylamide monomer and / or N-hydroxymethyl methyl acrylamide monomer, a methyl (meth)acrylate monomer, a styrene-butadiene block copolymer, the residual (meth)acrylic acid monomer, thermal fillers and a volatile organic solvent to obtain a monomer and thermal filler premix; mixing the first prepolymer, the second prepolymer and the monomer and thermal filler premix under vacuum to obtain a mixture; and carrying out polymerization after preparing the mixture into a pad. The thermal pad prepared by the method has the advantages of low thermal resistance, strong adhesiveness, good elasticity and easiness in removal after use.

Description

technical field [0001] The invention relates to an acrylic-based heat conduction patch, in particular to a method for preparing an acrylic-based substrate-free heat conduction patch. Background technique [0002] As electronic devices pack more powerful features into smaller components, rising temperatures can cause devices to slow down, devices to fail mid-operation, size and space constraints, and many other performance issues. Therefore, temperature control has become one of the crucial challenges in the design, that is, how to effectively remove more heat generated by higher power in the case of tight architecture and smaller and smaller operating space. Heat dissipation components are installed on the heating components to spread the heat. In order to conduct heat efficiently from a heat-generating component to a heat-radiating component, a pressure-sensitive adhesive sheet is generally used for fixing the heat-generating component and the heat-dissipating component. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F220/18C08F220/06C08F220/58C08F220/14C09J133/08C09J145/00C09J153/02C09J7/00C09J11/04
Inventor 何千舟
Owner 深圳沃尔提莫电子材料有限公司
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