Infrared spontaneously heating floor and process thereof

Abstract

The invention belongs to the field of floor processing, and particularly relates to infrared spontaneously heating floor which generates heat through carbon fiber cables implanted into a substrate with filament carbon fibers as warm cores, and a process thereof. The floor comprises a wear resistant layer, a decorative layer, a base material and a balance layer which are arranged layer by layer from top to bottom; the decorating layer and the base material receive flame-retardant treatment; the bottom surface of the base material is provided with a wire duct with a downward notch; a position on the balance layer which corresponds to the wire duct is hollow; power cords and the carbon fiber cables which are mutually connected are distributed in the wire duct; the carbon fibers in the carbon fiber cables are filament carbon fibers; the input ends and the output ends of the power cords are respectively provided with universal serial bus (USB) socket connectors; and an infrared reflection film, a heat isolation layer and a heat insulation layer are arranged from top to bottom below the balance layer. The carbon fibers are arranged in the substrate, have stable structures, are safe, have long service life and do not need to be repaired, the filament carbon fibers are arranged in the substrate, and are more corrosion resistant, are not attenuated and are not easy to oxidize; and during a use process, the heating is uniform, no wires are lost, and the service life is long.

Description

technical field [0001] The invention belongs to the field of floor processing, and in particular relates to an infrared self-heating floor and a processing technology thereof which uses a carbon fiber cable implanted in a base plate and uses a carbon fiber as a warm core to generate heat. Background technique [0002] Traditional heating methods include air conditioning, central heating in the north, and water heating, but there are many problems in all of them. [0003] Air conditioning and heating problems: [0004] 1. Air-conditioning heating is only suitable for use in the south, and the efficiency of air-conditioning is greatly reduced in environments below 5°C. When the outdoor temperature is lower than 5°C, the external exchanger of the air conditioner will freeze and frost. In winter in northern regions, the temperature is generally more than ten to twenty degrees Celsius below zero, and the external unit cannot work. [0005] Second, the air conditioner must be ma...

AI Technical Summary

Problems solved by technology

When the outdoor temperature is lower than 5°C, the external exchanger of the air conditioner will freeze and frost. In winter in northern areas, the temperature is generally minus ten or twenty degrees Celsius, and the external unit cannot work.

[0005] Second, the air conditioner must be maintained during operation

[0006] 3. Using air conditioners in winter will accelerate the aging of the machine

[0007] 4. The air conditioner is forced to blow air, causing dust, noise, etc., and the "hot head and cold feet" do not meet the needs of the human body, and will cause dizziness, headaches and other adverse reactions

[0010] 2. When central heating is heating, the temperature will be uneven due to different floors, and it is impossible to achieve separate room temperature control, and it is impossible to achieve free adjustment and control of indoor temperature

No personalized consumption, you have to pay on time if you don’t enjoy heating when you go out

[0011] 3. Coal and natural gas are non-renewable resources, they will be used less and less, and the more they are used, the more expensive they will be

[0012] 4. Carbon causes serious pollution to the environment

[0013] 5. Traditional central heating operation costs are charged per square meter (construction area) in each heating season

[0014] 6. Traditional central heating requires boiler and pipeline maintenance after the heating season is over

[0017] 1. The plumbing installation city needs boilers, sub-collectors, and connecting accessories, which are troublesome to install and costly to install

[0018] 2. Plumbing will also have phenomena such as running, popping, dripping, and leaking, and it is difficult to solve, and it is unsafe to use. During operation, the noise pollution is serious

The use of natural gas for water heating is a non-renewable resource, and there are potential safety hazards of gas leakage

[0019] 3. Plumbing heats up slowly and needs to be turned on 24 hours a day. Once turned off, it takes at least 3-4 hours to turn it on again, and the gas consumption is quite large.

[0020] 4. Water heating cannot be controlled by room. Only one room needs to be heated, and the entire system and boiler must be running, resulting in waste

[0021] 5. The service life of the plumbing underground coil is 50 years, the service life of the radiator is 15 years, the service life of the copper manifold is 8 years, there is system leakage maintenance, the overall life of the boiler is 10-15 years, and the main parts of the boiler are replaced within 5 years (at your own expense) The system must be cleaned and repaired by a special person every year to eliminate scale

There are great hidden dangers in the performance of this carbon crystal heating plate product, as follows: 1. The powdery carbon fiber has poor anti-aging ability, the electrode of the heating plate has poor anti-oxidation ability, uneven heating will occur due to uneven spraying, and it is easy to crack under overheating conditions , prone to danger

2. The attached material PVC board is prone to deformation and distortion during the long-term heating process, resulting in unstable factors and potential safety hazards

3. After 5 years of use, this product will experience severe attenuation, and its overall lifespan will generally be 15 years.

Only a thin layer of flame retardant material is wrapped on the top and bottom of the heating sheet, the flame retardant is not complete, and the warm core is set near the upper surface of the floor, the transportation and disassembly process is easily damaged by impact, resulting in waste The use has buried a great potential safety hazard. At the same time, due to reasons such as breakage and poor heat insulation during use, short circuits may be caused, and the temperature is too high to ignite the substrate. Moreover, the existing electric heating floor is not completely flame retardant. When the room catches fire, the entire The floor may be ignited and is not safe to use

[0027] The connection between the existing electric heating floors adopts the method of overlapping fixed joints at both ends of the floor and the floor, and the joints are poor in waterproofness, and are prone to misalignment or damage due to impact, resulting in poor contact

[0028] Because the flame retardancy of solid wood is not good enough, most of the existing electric heating floors are laminated floors

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