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Portland cement foaming heat preservation board or block and manufacturing method thereof

A technology of Portland cement and thermal insulation boards, applied in ceramic products, other household appliances, applications, etc., can solve the problems of easy mold collapse, poor heat insulation performance, slow setting speed, etc., and achieve strong hydraulic hardness and cementation properties. Enhance heat insulation performance and reduce mixing water consumption

Inactive Publication Date: 2013-01-09
重庆市三真建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example: extruded board, polypropylene foam board, polystyrene board and polyurethane board, etc. The source of the base material of this foam insulation board is petrochemical products, which not only consumes a lot of energy, but also causes a shortage of raw material resources. Rather than energy saving, and the production process is complicated, the cost is high, and there are insurmountable natural defects: not resistant to high temperature, easy to burn, poor anti-aging, releasing toxic and harmful substances, etc.
Although polystyrene board has good thermal insulation performance, it has certain disadvantages when used in roof insulation, such as the small heat storage coefficient of polystyrene board and poor heat insulation performance. Small, it cannot meet the heat insulation requirements well
Generally, polystyrene board is used as the heat insulation layer in floor heating construction, which cannot be well combined with the original base surface, and has no effective adhesion, resulting in delamination, hollowing, cracking, etc.
There are also foamed cement boards on the market. The foamed cement is usually made of sulfur-aluminum cement, which is a kind of rapid hardening cement. Although the setting speed is fast in the foaming molding process, due to the high price, more foamed cement The production cost of the board; if ordinary Portland cement is used, the price is low, but in the foam molding process, the molding and solidification time takes 1 day, and there are defects that the setting speed is slow and the mold is easy to collapse, resulting in low production efficiency and the product It is difficult to guarantee the quality of

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029]Embodiment 1: A Portland cement foam insulation board or block, characterized in that: it is prepared from the following raw materials in grams by weight: 99 kg of Portland cement, 5 kg of saturated aluminum sulfate (accelerator) , 1 kg of water reducing agent, 0.5 kg of hydrogen peroxide (foaming agent); and follow the steps below:

[0030] Step 1: Take Portland cement, quick-setting agent and water reducer according to the above ratio, put them into the mixer, add water and mix for 5-10 minutes, the amount of water added is water according to the above weight ratio: total amount of raw materials = 100: 60 ~80, made into foamed cement slurry;

[0031] Step 2: Weigh hydrogen peroxide (cement foaming agent) and add water according to the above ratio, and pre-foam through a foaming machine at room temperature to form a foam, wherein the amount of water added is foaming agent according to the weight ratio: water = 0.01: 1. Then put the foam body and the foamed cement slurr...

Embodiment 2

[0032] Embodiment 2: A Portland cement foam insulation board or block, characterized in that: it is prepared from the following raw materials in grams by weight: 99 kg of Portland cement, 5 kg of saturated aluminum sulfate (accelerator) , 1 kg of water reducing agent, 1 kg of hydrogen peroxide (cement foaming agent); follow the steps below:

[0033] Step 1: Take Portland cement, quick-setting agent and water reducer according to the above ratio, put them into the mixer, add water and mix for 5-10 minutes, the amount of water added is water according to the weight ratio: total amount of raw materials = 100: 60 ~80, made into foamed cement slurry;

[0034] Step 2: Weigh hydrogen peroxide (cement foaming agent) and add water according to the ratio, and pre-foam through a foaming machine at room temperature to make a foam, wherein the amount of water added is the foaming agent according to the weight ratio: water=0.01 ︰1, then put the foam body and the foamed cement slurry into t...

Embodiment 3

[0035] Embodiment 3: A composite Portland cement foam insulation board or block with phase change energy storage plant fiber, characterized in that: it is prepared from the following raw materials in grams by weight: 99 kilograms of Portland cement , 5 kg of saturated aluminum sulfate (accelerating agent), 1 kg of water reducer, 1 kg or 0.5 kg of hydrogen peroxide (cement foaming agent); 30 kg of phase change material, 70 kg of plant fiber, the phase change material is Glauber's salt, Any phase change material selected from calcium chloride hexahydrate, n-octylic acid and butyl stearate; the plant fibers are crop stalks, rice straw, or asparagus.

[0036] Follow the steps below:

[0037] Step 1: Preparation of foamed cement slurry: Take Portland cement, saturated aluminum sulfate and water reducing agent according to the above ratio, put them into a mixer, add water and mix them for 5-10 minutes, the amount of water added is water according to the weight ratio: The total amou...

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Abstract

The invention relates to a Portland cement foaming heat preservation board or a block and a manufacturing method thereof. The Portland cement foaming heat preservation board or the block is capable of strengthening heat insulation and heat preservation performances. The Portland cement foaming heat preservation board or the block is prepared by raw materials of, by weight, 99 parts of Portland cement, 5 parts of saturated aluminum sulfate, 1 part of water reducing agents and 0.5-1 part of hydrogen peroxide, the Portland cement, the saturated aluminum sulfate and the water reducing agents are proportionally taken and then placed in a mixer, water is added into the mixer to be mixed with the raw materials and then stirred for 5-10 minutes to prepare a foaming cement slurry, the water is added according to the weight ratio of the water to the raw materials of 100: (60-80), the hydrogen peroxide is proportionally taken, water is added to the hydrogen peroxide, the hydrogen peroxide and the water are subjected to pre-foaming to manufacture foams by means of a foaming machine, the water is added according to the weight ratio of the hydrogen peroxide to the water of 0.01: 1, the foams and the foaming cement slurry are placed into a foam stirrer for even stirring, the mixture is injected to a mold for solidification molding, and the mold is removed to obtain the density Portland cement foaming heat preservation board or the block. Portland cement enables a solidified board to form a foaming structure under the action of the hydrogen peroxide so that weight of walls is reduced, and the heat insulation and heat preservation performances are strengthened.

Description

technical field [0001] The invention belongs to the technical field of thermal insulation boards for building walls, and in particular relates to a Portland cement foamed thermal insulation board or block which can greatly enhance heat insulation performance and a manufacturing method thereof. Background technique [0002] Existing foam insulation boards on the market are foam insulation boards made of organic polymer materials such as plastics and rubber as base materials. For example: extruded board, polypropylene foam board, polystyrene board and polyurethane board, etc. The source of the base material of this foam insulation board is petrochemical products, which not only consumes a lot of energy, but also causes a shortage of raw material resources. Rather than energy saving, and the production process is complicated, the cost is high, and there are insurmountable natural defects: not resistant to high temperature, easy to burn, poor anti-aging, release of toxic and har...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/02C04B28/04
Inventor 王艳锦王建春张春山王博儒李建军
Owner 重庆市三真建材有限公司
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