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Neodymium iron boron rare earth permanent magnet surface anti-corrosion coating and preparation method thereof

A rare-earth permanent magnet and anti-corrosion coating technology, which is applied in anti-corrosion coatings, devices for coating liquid on the surface, coatings, etc., can solve the problem of affecting the bonding force between the coating and the NdFeB substrate, different electrochemical potentials, and electroplating problems. Low layer density and other problems, to achieve high density, strong corrosion resistance, and improve corrosion resistance

Active Publication Date: 2013-02-20
SHENYANG GENERAL MAGNETIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, neodymium in NdFeB permanent magnets is a rare earth element with strong chemical activity. Its standard equilibrium potential is -2.431V. It is easily oxidized in air and has poor corrosion resistance. Medium-rich B phase, Nd-rich phase, Nd 2 Fe 14 The electrochemical potentials of the B phases are different, and the electrode potentials of the Nd-rich phase and the B-rich phase are lower than those of the matrix Nd 2 Fe 14 Phase B, forming an electrochemical micro-battery in a hot and humid environment, the Nd-rich phase and the B-rich phase are corroded first, thereby reducing the performance of the magnet
[0004] Therefore, to apply NdFeB rare earth permanent magnets to the industrial production field, it is generally necessary to carry out surface coating treatment first. At present, the surface coating methods widely used are: electro-galvanizing, electro-nickel plating, electroless nickel plating, electro-nickel-copper plating Nickel and electrophoresis, etc., the solution system of the surface coating of the NdFeB rare earth permanent magnet prepared by the above method is an acidic or alkaline environment, which is easy to form microscopic erosion, thereby affecting the bonding force between the coating and the NdFeB substrate, and electroplating The lower density of the layer will affect the corrosion resistance of the coating, which is affecting its application in the fields of motors, electronics, etc.

Method used

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  • Neodymium iron boron rare earth permanent magnet surface anti-corrosion coating and preparation method thereof
  • Neodymium iron boron rare earth permanent magnet surface anti-corrosion coating and preparation method thereof
  • Neodymium iron boron rare earth permanent magnet surface anti-corrosion coating and preparation method thereof

Examples

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Embodiment 1

[0039] The anti-corrosion coating on the surface of the NdFeB rare earth permanent magnet in this embodiment is composed of a bottom coating and a top coating, wherein the thickness of the bottom coating is 10 μm, and its chemical composition is: zinc 63%, chromium 2% , 35% polyimide resin; the thickness of the top coating is 15 μm, and its chemical composition is: aluminum 55%, phenolic resin 45%.

[0040] The preparation method of the anti-corrosion coating on the surface of the NdFeB rare earth permanent magnet is carried out according to the following steps:

[0041] (1) Pretreatment: Ultrasonic degreasing is performed on the surface of 1kg NdFeB rare earth permanent magnet with a size of 15*15*50mm at 60°C in a degreasing solution with a concentration of 4% degreasing agent for 2 minutes, and then in dilute nitric acid Washing in acid for 10s, then phosphating the surface of the magnet in a phosphating solution, and drying at normal pressure at 80°C;

[0042] (2) Prepare...

Embodiment 2

[0054] The anti-corrosion coating on the surface of the NdFeB rare earth permanent magnet in this embodiment is composed of a bottom coating and a top coating, wherein the thickness of the bottom coating is 15 μm, and its chemical composition is: aluminum 57%, molybdenum 3% , 40% polyurethane resin; the thickness of the top coating is 10 μm, and its chemical composition is: titanium 58%, acrylic resin 42%.

[0055] The preparation method of the anti-corrosion coating on the surface of the NdFeB rare earth permanent magnet is carried out according to the following steps:

[0056] (1) Pretreatment: Ultrasonic degreasing was performed on the surface of 5kg NdFeB rare earth permanent magnets with a size of 16*8*2mm in a degreasing solution at 70°C with a concentration of 5% degreasing agent for 2 minutes, and then in dilute nitric acid Washing for 15s, then phosphating the surface of the magnet in the phosphating solution, and drying at -133KPa, 30°C under vacuum conditions;

[0...

Embodiment 3

[0069] The anti-corrosion coating on the surface of the NdFeB rare earth permanent magnet of this embodiment is composed of a bottom coating and a top coating, wherein the thickness of the bottom coating is 20 μm, and its chemical composition is: aluminum 60%, nickel 4% , 36% polyurethane resin; the thickness of the top coating is 10 μm, and its chemical composition is: aluminum and titanium 65%, acrylic resin 35%.

[0070] Wherein, the weight ratio of aluminum and titanium is 2:1.

[0071] The preparation method of the anti-corrosion coating on the surface of the NdFeB rare earth permanent magnet is carried out according to the following steps:

[0072] (1) Pretreatment: Ultrasonic degreasing is performed on the surface of 1kg NdFeB rare earth permanent magnet with a size of 15*15*50mm at 60°C in a degreasing solution with a mass concentration of 5% degreasing agent for 2 minutes, and then in dilute nitric acid Washing treatment for 15s, then phosphating the surface of the m...

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Abstract

The invention belongs to the technical field of surface treatment and particularly relates to a neodymium iron boron rare earth permanent magnet surface anti-corrosion coating and a preparation method thereof. The neodymium iron boron rare earth permanent magnet surface anti-corrosion coating is composed of a bottom coating and a top coating, the thickness of the bottom coating is in a range from 10mum to 25mum, the chemical components of the bottom coating comprise 55% to 65% of one or two types of metals of zinc and aluminum, 0% to 5% of one or a plurality of types of metals of nickel, chromium, molybdenum, neodymium, praseodymium, cobalt and titanium and 34% to 40% of neutral resins, the thickness of the top coating is in a range from 5mum to 15mum, and the chemical components of the top coating comprise 55% to 65% of one or a plurality of types of metals of zinc, aluminum, titanium, molybdenum, nickel, cobalt and chromium and 35% to 45% of phenolic resins or acrylic resins. The preparation method includes that firstly the surface of a permanent magnet is preprocessed, a centrifugal immersion tossing is utilized to prepare the bottom coating, and a rolling spraying process is utilized to prepare the top coating. The neodymium iron boron rare earth permanent magnet surface anti-corrosion coating and the preparation method thereof have the advantages that by means of double layers of coatings, the corrosion resistance is high, the surface binding force is high, the usage temperature is higher than 200 DEG C, the magnetic property of the neodymium iron boron rare earth permanent magnet is improved, the service life is prolonged, and the service environment is widened.

Description

technical field [0001] The invention belongs to the technical field of surface treatment, and in particular relates to an anti-corrosion coating on the surface of an NdFeB rare earth permanent magnet and a preparation method thereof. Background technique [0002] NdFeB rare earth permanent magnets are used more and more for their excellent magnetic properties, and are widely used in automobile motors, elevator motors, energy-saving motors, medical nuclear magnetic resonance imaging, computer hard drives, mobile phone vibration motors, audio , Hybrid car motors and wind turbines. [0003] However, neodymium in NdFeB permanent magnets is a rare earth element with strong chemical activity. Its standard equilibrium potential is -2.431V. It is easily oxidized in air and has poor corrosion resistance. Medium-rich B phase, Nd-rich phase, Nd 2 Fe 14 The electrochemical potentials of the B phases are different, and the electrode potentials of the Nd-rich phase and the B-rich phase...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D179/08C09D175/04C09D161/06C09D133/00C09D7/12C09D5/10B05D1/38B05D1/18B05D1/12B05D3/10B05D3/12B05D3/02
Inventor 孙宝玉刘振刚惠鑫
Owner SHENYANG GENERAL MAGNETIC
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