Aluminum alloy near-dry cutting processing microemulsion and preparation method thereof

A quasi-dry cutting, micro-emulsion technology, applied in the petroleum industry, lubricating compositions, etc., can solve the problems of large liquid usage, waste and leakage, and achieve good extreme pressure, good lubrication and cooling effects, and environmental protection benefits significant effect

Active Publication Date: 2013-06-12
江苏麦格美节能科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Quasi-dry cutting and microemulsion technology is a new green aluminum alloy processing technology developed in recent years. It is to use a quasi-dry lubrication system to spray microemulsion with excellent extreme pressure, wear resistance and lubricity on the aluminum alloy cutting process. Lubricate and cool the processing tool and the processing surface, solving the problems of large amount of cutting oil and fluid used in traditional processing, large waste and leakage

Method used

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  • Aluminum alloy near-dry cutting processing microemulsion and preparation method thereof
  • Aluminum alloy near-dry cutting processing microemulsion and preparation method thereof
  • Aluminum alloy near-dry cutting processing microemulsion and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0029] Step 1: Weigh 35kg trimethylolpropane oleate, 10kg sorbitan monooleate (S-80), 10kg alkylphenol polyoxyethylene ether TX-10, 5kg sodium petroleum sulfonate, 5kg Put vulcanized lard and 5kg n-butanol into a stirrer and stir at 50°C for 10 minutes, then add 2kg of dipotassium hydrogen phosphate and 1kg of potassium borate dissolved in 27kg of water, stir fully for 60 minutes, observe that the solution is completely transparent, The microemulsion mother liquor for quasi-dry machining of aluminum alloy is obtained.

[0030] Step 2: Take 100kg of the aluminum alloy quasi-dry cutting processing microemulsion mother liquor and 100kg of water and fully stir it, and add 10 grams of antifoaming agent polysiloxane at the same time and fully stir to obtain a kind of aluminum alloy quasi-dry cutting processing microemulsion working fluid .

[0031] The microemulsion working fluid for quasi-dry cutting of aluminum alloy prepared by the above method has the following physical and che...

Embodiment 2

[0034] Step 1: Weigh 25kg of pentaerythritol oleate, 15kg of sorbitan monolaurate (S-20), 11kg of nonionic surfactant AEO-9, 8kg of sodium N-lauroyl glutamate, 6kg of vulcanized Put cottonseed oil and 4kg n-amyl alcohol into a stirrer and stir at 30°C for 15 minutes, then add 2kg of sodium phosphate and 2kg of potassium borate dissolved in 27kg of water by weight percentage, stir fully for 30 minutes, and observe that the solution is completely transparent. That is, the aluminum alloy quasi-dry machining microemulsion mother liquor is obtained.

[0035] Step 2: Take the above-mentioned aluminum alloy quasi-dry cutting processing microemulsion mother liquor 100kg and 150kg of water and stir fully, add 15 grams of antifoaming agent polysiloxane, 50 grams of sodium polyacrylate, and 100 grams of isothiazolinone, and fully stir , that is, the microemulsion working fluid for quasi-dry machining of aluminum alloy is obtained.

[0036] The microemulsion working fluid for quasi-dry c...

Embodiment 3

[0040] Step 1: Weigh 28kg of dipentaerythritol oleate, 12kg of sorbitan monostearate (S-60), 12kg of nonionic surfactant OP-9, 6kg of sodium N-lauroylalanine, Put 10kg of vulcanized rapeseed oil and 3kg of n-amyl alcohol into a stirrer and stir at 45°C for 12 minutes, then add 3kg of potassium dihydrogen phosphate and 1kg of potassium borate dissolved in 25kg of water, stir fully for 45 minutes, and observe that the solution is completely Transparent, that is, the aluminum alloy quasi-dry cutting microemulsion mother liquor is obtained.

[0041] Step 2: Take 100kg of the above-mentioned aluminum alloy quasi-dry cutting processing microemulsion mother liquor and 200kg of water to fully stir, add 30 grams of antifoaming agent polysiloxane, 600 grams of sodium carboxymethyl cellulose, and 300 grams of isothiazolinone Derivatives, fully stirred to obtain microemulsion working fluid for aluminum alloy quasi-dry cutting.

[0042] The aluminum alloy quasi-dry cutting processing micr...

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Abstract

The invention discloses an aluminum alloy near-dry cutting processing microemulsion and a preparation method thereof. The aluminum alloy near-dry cutting processing microemulsion is prepared through the following steps: preparing a mother solution, wherein the mother solution is prepared by mixing raw materials, heating to 30-50 DEG C and stirring, and the mother solution comprises the following raw materials in percentage by weight: 25-35% of polyalcohol oleate, 10-15% of sorbitan fatty acid ester, 10-15% of polyethenoxy ether nonionic surfactant, 5-10% of anionic surfactant, 5-10% of sulfurized fat, 2-5% of C3-6 monobasic alcohol, 1-3% of phosphate, 1-3% of potassium borate and 25-35% of water; and mixing the mother solution and water according to a weight ratio of 1:(1-3), sufficiently stirring, adding 0.005-0.01wt% of polysiloxane, and sufficiently stirring to obtain the aluminum alloy near-dry cutting processing microemulsion working fluid. The aluminum alloy near-dry cutting processing microemulsion disclosed by the invention has excellent extreme pressure performance, antiwear property and lubricating property; when the microemulsion is used with a near-dry cutting and lubricating device, the consumption of the microemulsion can be reduced to 10% or below of the original consumption; and favorable effects of lubricating and cooling as well as remarkable benefits of energy saving, emission reduction and environment protection can be achieved.

Description

technical field [0001] The invention belongs to the technical field of metal processing, and in particular relates to an aluminum alloy quasi-dry cutting microemulsion and a preparation method thereof. Background technique [0002] The traditional aluminum alloy cutting process uses mineral oil or vegetable oil or cutting fluid for a large amount of shower lubrication and cooling. The amount of lubricant used is large, which not only wastes resources, but also causes huge pollution to the processing site and the environment, and also seriously affects the operators. of good health. Today, when energy conservation, emission reduction, environmental protection, and green production are advocated, a new aluminum alloy cutting process is urgently needed. Quasi-dry cutting and microemulsion technology is a new green aluminum alloy processing technology developed in recent years. It is to use a quasi-dry lubrication system to spray microemulsion with excellent extreme pressure, w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10N40/22C10N30/06
Inventor 谭群华张乃庆
Owner 江苏麦格美节能科技有限公司
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