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Method for preparing silicon carbide particle-reinforced aluminum-based composite material from crystalline silica cutting waste material

A technology of silicon carbide particles and cutting waste, which is applied in the field of preparing silicon carbide particles reinforced aluminum matrix composite materials, can solve the problems of poor compatibility between silicon carbide and metal powder, increased cost, and general performance of composite materials, and achieve good compatibility, High surface area effect in short time

Inactive Publication Date: 2013-08-28
XINJIANG JOINWORLD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] However, the particle size of silicon carbide used in the existing process is relatively large, which makes the compatibility of silicon carbide and metal powder poor, and the performance of the composite material obtained Generally, reducing the particle size of silicon carbide will increase the cost

Method used

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  • Method for preparing silicon carbide particle-reinforced aluminum-based composite material from crystalline silica cutting waste material
  • Method for preparing silicon carbide particle-reinforced aluminum-based composite material from crystalline silica cutting waste material
  • Method for preparing silicon carbide particle-reinforced aluminum-based composite material from crystalline silica cutting waste material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Put the embryo body into the high-temperature furnace, vacuum the high-temperature furnace to -0.01Mpa, open the ventilation valve, pass in high-purity argon with a purity greater than or equal to 99% to +0.01Mpa, then open the exhaust valve to continue to pass in argon For 30 minutes, the argon gas flow rate was kept at 100mL / min, and the temperature was raised from room temperature to 390°C at a rate of 6°C / min, and kept for 0.8h, and then raised to 650°C at a rate of 10°C / min, kept for 1.5h, and finally Close the ventilation and exhaust valves, stop heating and cool down with the furnace to obtain silicon carbide particle-reinforced aluminum alloy composite materials.

[0027] Example 2:

[0028] Use industrial waste acid and waste alkali to prepare an aqueous solution with a concentration that meets the requirements. The conditions for alkali washing and leaching are: the leaching temperature is 50°C, the leaching time is 3 hours, and the concentration of hydroxide ...

Embodiment 2

[0030] Table 1 Chemical composition of 99.996% refined aluminum (wt%)

[0031]

[0032] Put the embryo body into the high-temperature furnace, vacuum the high-temperature furnace to -0.01Mpa, open the ventilation valve, pass in high-purity argon with a purity greater than or equal to 99% to +0.02Mpa, then open the exhaust valve to continue to pass in argon For 40 minutes, the argon flow rate was kept at 100mL / min, and the temperature was raised from room temperature to 400°C at a rate of 8°C / min, and kept for 1 hour, and then raised to 700°C at a rate of 12°C / min, kept for 2 hours, and finally the ventilation was closed. , Exhaust valve, stop heating and cool down with the furnace to obtain silicon carbide particle reinforced aluminum alloy composite material.

[0033] Example 3:

[0034] Use the prepared acid and alkali to remove impurities from the cutting material. The conditions for alkali washing and leaching are: the leaching temperature is 50°C, the leaching time is...

Embodiment 3

[0036] Table 2 Chemical composition of ZL101 alloy (wt%)

[0037]

[0038] Put the embryo body into the high-temperature furnace, vacuum the high-temperature furnace to -0.01Mpa, open the ventilation valve, pass in high-purity argon with a purity greater than or equal to 99% to +0.02Mpa, then open the exhaust valve to continue to pass in argon For 35 minutes, the argon gas flow rate was kept at 100mL / min, and the temperature was raised from room temperature to 400°C at a rate of 10°C / min, kept for 1 hour, and then raised to 770°C at a rate of 12°C / min, kept for 2 hours, and finally the ventilation was closed , Exhaust valve, stop heating and cool down with the furnace to obtain silicon carbide particle reinforced aluminum alloy composite material.

[0039] Example 4:

[0040] Alkali solution and acid solution are configured, and the conditions for alkaline washing and leaching are: the leaching temperature is 45°C, the leaching time is 2.5h, and the hydroxide ion concentra...

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Abstract

The invention belongs to the technical field of secondary resource comprehensive utilization and relates to a method for preparing a silicon carbide particle-reinforced aluminum-based composite material from a crystalline silica cutting waste material. According to the invention, silicon carbide micro-powder produced by treatment on the crystalline silica cutting waste material and aluminum-based powder are mixed according to a certain ratio, and then are subjected to molding and heat treatment to form the silicon carbide particle-reinforced aluminum-based composite material. The method comprises the following steps of treating the crystalline silica cutting waste material by an acid and an alkali to remove ferric oxide, metal impurities, silica and silicon, carrying out filtration and drying to obtain the pure silicon carbide micro-powder having the particle sizes of 1 to 12 microns, pressing 10 to 80% by volume of the silicon carbide micro-powder, and the aluminum-based powder into a blank, and carrying out heat treatment on the blank to obtain the silicon carbide particle-reinforced aluminum-based composite material. The silicon carbide, the acid and the alkali adopted by the method are industrial waste materials and have wide sources. The silicon carbide micro-powder has special properties so that the silicon carbide particle-reinforced aluminum-based composite material can improve material performances, realize use of the crystalline silica cutting waste material and greatly reduce a production cost.

Description

Technical field: [0001] The invention belongs to the technical field of comprehensive utilization of secondary resources, and in particular relates to a method for preparing silicon carbide particle-reinforced aluminum-based composite materials from crystalline silicon cutting waste. Background technique [0002] With the depletion of non-renewable energy sources and the increasing awareness of environmental protection, the global solar energy industry has entered a period of rapid development. As one of the photoelectric conversion devices of solar cells, crystalline silicon wafers are Large and in short supply. The crystalline silicon rods are obtained by multi-wire cutting technology to obtain the required crystalline silicon wafers. In addition to normal consumption, nearly 50% of the crystalline silicon rods are lost in the process of processing and cutting and become cutting waste slurry. The cutting fluid for solar-grade crystalline silicon is roughly divided into tw...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/05C22C21/00
Inventor 刘延军
Owner XINJIANG JOINWORLD CO LTD