Efficient halogen-free intumescent flame-retardant polypropylene material

A technology of flame retardant polypropylene and intumescent flame retardant, which is applied in the field of flame retardant materials, can solve the problems of easy moisture absorption and dispersion of acid sources, large addition amount, etc. The effect of efficiency

Inactive Publication Date: 2013-09-18
慈溪金岛塑化有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Although intumescent flame retardants have made great progress in flame retardant polyolefin materials, there are still some problems, such as: large amount of addition, easy moisture absorption of acid sources, and poor dispersion.
Therefore, the good flame retardant effect of intumescent flame retardants is often at the expense of sacrificing mechanical properties and water resistance, thus limiting its application in many demanding fields.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] 720g PP resin, 115g ammonium polyphosphate (APP), 28.5g pentaerythritol (PER), 86.5g melamine (MA), 20g charring catalyst, 10g tetrakis[β-(3,5-di-tert-butyl-4-hydroxyl) Phenylpropionate] pentaerythritol ester, 20g γ-aminopropyltriethoxysilane (KH-550) were added to a high-speed mixer and mixed evenly, and the resulting mixture was added to the screw extruder under the conditions of conventional feeding speed and screw speed. Extrude, cool, and cut material in the barrel to obtain 1 kg of flame-retardant polypropylene compound, wherein the extrusion temperature is 170-220°C. According to the UL94 standard, its vertical burning performance is V-0 level.

[0020] The carbon-forming catalyst used is a solid superacid SO coated with pentaerythritol (PER). 4 2- / TiO 2 , where the amount of pentaerythritol (PER) coating is the solid superacid SO 4 2- / TiO 2 5wt﹪.

[0021] The addition amount of the intumescent flame retardant in the flame-retardant polypropylene compoun...

Embodiment 2

[0023] 820g PP resin, 92.5g melamine polyphosphate (MPP), 18g triazine polymer, 9.5g melamine (MA), 30g carbon forming catalyst, 10gβ-(3,5-di-tert-butyl-4-hydroxyphenyl)propane Octadecyl alcohol ester, 20g γ-methacryloxypropyl trimethoxysilane (KH-570) were added to a high-speed mixer and mixed evenly, and the resulting mixture was added to the screw under the conditions of conventional feeding speed and screw speed. Extrude, cool, and cut material in the barrel of the extruder to obtain 1 kg of flame-retardant polypropylene compound, wherein the extrusion temperature is 170-220°C. According to the UL94 standard, its vertical burning performance is V-0 level.

[0024] The carbon-forming catalyst used is a solid superacid SO coated by a triazine polymer. 4 2- / Fe 2 o 3 , where the amount of triazine polymer coating is solid superacid SO 4 2- / Fe 2 o 3 10wt﹪.

[0025] The amount of intumescent flame retardant added to the flame-retardant polypropylene compound in Exampl...

Embodiment 3

[0027] 800g PP resin, 132g aluminum hypophosphite, 13g thermoplastic phenolic resin, 40g melamine, 5g carbon catalyst, 5g tris (2,4-di-tert-butylphenyl) phosphite, 5g isopropyl tris (dioctyl phosphite Acyl) titanate (NSZ-20) is added to a high-speed mixer and mixed evenly. Under the conditions of conventional feeding speed and screw speed, the resulting mixture is added to the barrel of the screw extruder for extrusion, cooling, and cutting. 1kg of flame-retardant polypropylene compound, wherein the extrusion temperature is 170-220°C. According to the UL94 standard, its vertical burning performance is V-0 level.

[0028] The carbon-forming catalyst used is solid superacid SO2 coated with thermoplastic phenolic resin. 4 2- / ZrO 2 , in which the coating amount of thermoplastic phenolic resin is solid superacid SO 4 2- / ZrO 2 15wt﹪.

[0029] The addition amount of the intumescent flame retardant in the flame-retardant polypropylene compound in Example 3 is 18.5wt%, and if ...

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PUM

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Abstract

The invention discloses an efficient halogen-free intumescent flame-retardant polypropylene material. At present, the flame-retardant modification of polypropylene is mainly realized by introducing an additive flame retardant, and the flame retardant used for polypropylene mainly comprises a halogenated flame retardant and a halogen-free flame retardant. The efficient halogen-free intumescent flame-retardant polypropylene material is a blend comprising the following components in percentage by mass: 72-85% of PP (polypropylene) resin, 12-23% of an intumescent flame retardant, 0.5-3% of a carbon-forming catalyst, 0.5-1% of an antioxidant and 0.5-2% of a coupling agent. The flame retardant efficiency of the blend is improved, the dosage of an intumescent flame retardant system is reduced and the flame retardant performance is improved by using the carbon-forming catalyst to accelerate an esterification reaction of a carbon source and between the carbon source and an acid source; and on the premise of obtaining the same flame retardant performance, the dosage of the flame retardant is reduced, and the lose of mechanical properties of the material is reduced.

Description

technical field [0001] The invention belongs to the field of flame retardant materials, in particular to a high-efficiency non-halogen intumescent flame retardant polypropylene material. Background technique [0002] Polypropylene (PP), as a general-purpose large-scale plastic, has the advantages of light weight, easy processing and molding, good heat resistance, good chemical corrosion resistance, and excellent mechanical properties, so it is widely used in automobiles, construction, electronic appliances and other industries. However, due to its own structure, the flame retardancy of polypropylene is relatively poor, which greatly limits its application field. Therefore, flame retardant modification of polypropylene is required to further expand its application field. [0003] At present, the flame retardant modification of polypropylene is mainly through the introduction of additive flame retardants, and a series of physical and chemical reactions that occur during the c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08K13/06C08K9/10C08K3/22C08K3/32C08K5/053C08K5/3492
Inventor 韦斌张曙陈成良
Owner 慈溪金岛塑化有限公司
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