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Preparation method of composite substrate for GaN growth

A composite substrate and conductive substrate technology, applied in the field of composite substrate preparation, can solve the problems of reducing the effective light-emitting area, reducing the utilization rate of materials, affecting the crystal quality, etc., so as to improve the internal quantum efficiency, improve the efficiency, improve the The effect of crystal quality

Active Publication Date: 2013-09-18
广东中图半导体科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main problems are: 1. Due to the large lattice mismatch and thermal stress mismatch between GaN and sapphire, resulting in 10 9 cm -2 The misfit dislocations seriously affect the crystal quality and reduce the luminous efficiency and service life of LED; 2. Sapphire is an insulator, and its resistivity is greater than 10 at room temperature. 11 Ωcm, so that it is impossible to make a device with a vertical structure, usually only N-type and P-type electrodes can be made on the upper surface of the epitaxial layer, so the effective light-emitting area is reduced, and the photolithography and etching process in the device preparation is increased. Reduce the utilization rate of materials; 3. The thermal conductivity of sapphire is not good, and the thermal conductivity at 100 °C is about 0.25W / cm K, which has a great impact on the performance of GaN-based devices
However, the high price of GaN single crystal substrate directly restricts its application in LED devices
At present, the price of a 2-inch GaN single crystal substrate can reach 2,000 US dollars, while the current market price of a 2-inch high-power LED epitaxial wafer does not exceed 100 US dollars. Such a huge cost completely limits the application of GaN single crystal substrates in the LED market. application

Method used

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  • Preparation method of composite substrate for GaN growth
  • Preparation method of composite substrate for GaN growth
  • Preparation method of composite substrate for GaN growth

Examples

Experimental program
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Effect test

Embodiment 1

[0063] Embodiment 1: WCu metal substrate AuAu bonded GaN layer metal composite substrate without reflective layer

[0064] In the first step, using a 2-inch 430-micron-thick flat sapphire substrate, first grow a 4-micron-thick GaN single crystal epitaxial wafer using the MOCVD technology well known to those skilled in the art, and then use the HVPE technology well-known to those skilled in the art to grow The total thickness of GaN to GaN single crystal reaches 10 microns.

[0065] In the second step, the GaN surface of the above-mentioned grown GaN single crystal is bonded to a 2-inch 400-micron-thick single-crystal Si substrate with 502 quick-drying adhesive, and the Si substrate is used as a transfer support substrate, and then the The laser lift-off technology well-known to technicians peels off the sapphire substrate, leaving only the GaN single crystal bonded on the Si substrate, such as Figure 6 shown.

[0066] In the third step, 1 micron of Au is vapor-deposited on ...

Embodiment 2

[0068] Embodiment 2: WCu metal substrate AuAu bonded metal composite substrate of GaN layer

[0069] In the first step, a 2-inch 430-micron-thick flat sapphire substrate is used to grow a 4-micron-thick GaN single crystal epitaxial wafer by MOCVD technology well known to those skilled in the art.

[0070] In the second step, a layer of SiO with a thickness of 1 micron is grown on the surface of the above-grown GaN single crystal by using PECVD technology. 2 thin film, and using photolithography and dry etching techniques well known to those skilled in the art to SiO 2 The thin layer is prepared as a conical periodic structure with a period of 3 microns, a base diameter of 2.5 microns, and a height of 1 micron, such as Figure 8 (a) shown. The GaN surface should be exposed at the pitch of the conical pattern. This periodic structure can be used as a reflective layer.

[0071] The third step is to continue to grow GaN on the surface of the above-mentioned GaN single crystal ...

Embodiment 3

[0075] Embodiment 3: MoCu metal substrate AuAu bonded metal composite substrate of GaN layer

[0076] In the first step, a 2-inch 430-micron-thick flat sapphire substrate is used to grow a 4-micron-thick GaN single crystal epitaxial wafer by MOCVD technology well known to those skilled in the art.

[0077] In the second step, a layer of SiO with a thickness of 1 micron is grown on the surface of the above-grown GaN single crystal by using PECVD technology. 2 thin film, and use photolithography and dry etching techniques well known to those skilled in the art to SiO 2 The thin layer is prepared as a conical periodic structure with a period of 3 microns, a base diameter of 2.5 microns, and a height of 1 micron, see Figure 8 (a). The GaN surface should be exposed at the pitch of the conical pattern. This periodic structure can be used as a reflective layer.

[0078] The third step is to continue to grow GaN on the surface of the above-mentioned GaN single crystal with the pr...

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Abstract

The invention discloses a preparation method of a composite substrate for GaN growth, which comprises the following steps: firstly, growing a GaN single-crystal epitaxial layer on a sapphire substrate; then, attaching a GaN epitaxial wafer to a temporary substrate through an epoxy quick-drying adhesive, and carrying out laser stripping on the sapphire substrate; finally, bonding the GaN epitaxial wafer on the temporary substrate and a heat and electric conducting substrate together, and removing the temporary substrate so as to obtain a composite substrate consisting of a GaN layer with an upturned gallium polar surface and the heat and electric conducting substrate which are bonded together. If the GaN layer on the sapphire substrate and the heat and electric conducting substrate are bonded together, through carrying out laser stripping on the sapphire substrate, a composite substrate consisting of a GaN layer with an upturned gallium polar surface and the heat and electric conducting substrate which are bonded together is obtained. The composite substrate prepared according to the invention takes homoepitaxy into consideration so as to improve the quality of crystals, and can directly prepare a vertical-structured LED (light-emitting diode); and because only a GaN single crystal is used, the cost is greatly reduced, and the composite substrate has great advantages in applications.

Description

technical field [0001] The invention relates to the technical fields of semiconductor optoelectronic devices and metal organic chemical vapor deposition (MOCVD), in particular to a method for preparing a composite substrate for growing GaN epitaxial wafers. Background technique [0002] The Ⅲ / Ⅴ nitride mainly composed of GaN, InGaN and AlGaN is a semiconductor material that has attracted much attention in recent years. It has a continuously variable direct bandgap of 1.9-6.2eV, excellent physical and chemical stability, and high saturation electron mobility. And other characteristics, making it the most preferred material for optoelectronic devices such as lasers and light-emitting diodes. [0003] However, for current GaN-based semiconductor material devices, due to the lack of GaN substrates, the epitaxial films of GaN-based LEDs are usually grown on sapphire substrates, SiC, Si and other substrates. So far, the epitaxial growth technology of GaN material system is basica...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C30B25/20C30B29/40
CPCH01L33/007H01L33/02H01L33/405H01L2933/0083C30B29/406C30B33/06H01L21/187H01L33/0093C30B25/02C30B29/38H01L21/20H01L33/00H01L33/0075
Inventor 孙永健张国义童玉珍
Owner 广东中图半导体科技股份有限公司