A kind of preparation method of ultrafine basic copper nitrate for gas generator

A gas generator and copper nitrate technology, applied in the direction of copper nitrate, etc., can solve the problems of crushing troubles, material loss, and large power consumption, and achieve the effects of reducing energy consumption and environmental pollution, reducing product costs, and saving equipment investment

Active Publication Date: 2015-09-30
襄阳汉伟化工科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The first disadvantage is that the process is complicated and consumes a lot of power
Taking a 20kw coarse powder machine and a 50kw jet mill to crush 300 kg of basic copper nitrate as an example for 8 hours, then to produce 1000 tons of ultra-fine basic copper nitrate requires 1,866,667 kilowatt-hours of electricity. The second disadvantage is that the material loss is serious during the crushing process, and generally more than 10% of the raw materials will be lost after the two-step process is completed; the third disadvantage is that it is not environmentally friendly, because the dust is too large, it will pollute the human body and the surrounding environment, and The installation of dust removal equipment will increase the equipment cost of the enterprise, which is generally unaffordable for small enterprises
In addition, the washing and centrifugal drying process before crushing will produce a large amount of water containing heavy metal elements, and the pressure on environmental protection is also great.
More importantly, the basic copper nitrate obtained by the reaction of copper nitrate trihydrate and sodium hydroxide originally has a very small particle size, but due to the serious agglomeration between the basic copper nitrate particles, the particle size increases, and centrifugal filtration will This agglomeration effect will be increased even more, which will bring trouble to the subsequent crushing

Method used

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  • A kind of preparation method of ultrafine basic copper nitrate for gas generator
  • A kind of preparation method of ultrafine basic copper nitrate for gas generator
  • A kind of preparation method of ultrafine basic copper nitrate for gas generator

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Copper nitrate trihydrate and sodium hydroxide, the raw materials for synthesis, were dissolved in deionized water respectively, and prepared into 3000L of 1mol / L solution and 1600L of 2.5mol / L solution respectively. Then add 1600L sodium hydroxide solution and 3kg ultrafine polystyrene microspheres with a particle size of less than 0.5μm into the reactor, and then gradually and uniformly add the above-mentioned copper nitrate solution into the reactor within 0.5h to control the reaction. The pH value of the solution was 8.0, and the temperature was kept at about 70°C for 0.5h of reaction. After the reaction, the precipitate is filtered, the mother liquor is retained, the precipitate is added with water larger than the volume of the precipitate, and then the precipitated suspension is pumped into a spray dryer for spray drying and then packaged. The mother liquor is pumped into a reduced-pressure evaporator, and after being evaporated under reduced pressure, the solutio...

Embodiment 2

[0016] Copper nitrate trihydrate and sodium hydroxide, the raw materials for synthesis, were dissolved in deionized water, and prepared into 2220L of 1mol / L solution and 1500L of 2mol / L solution, respectively. Then add 1500L of sodium hydroxide solution and 8kg of fumed silica with a particle size of less than 0.5μm into the reaction kettle, and then gradually and uniformly add the above-mentioned copper nitrate aqueous solution into the reaction kettle within 0.5h to control the pH of the reaction solution The value is 8.5, keep the temperature at about 75°C, and react for 1h. After the reaction, the precipitate is filtered, the mother liquor is retained, the precipitate is added with water larger than the volume of the precipitate, and then the precipitated suspension is pumped into a spray dryer for spray drying and then packaged. The mother liquor is pumped into a reduced-pressure evaporator, and after being evaporated under reduced pressure, the solution is cooled and cry...

Embodiment 3

[0018] Copper nitrate trihydrate and sodium hydroxide, the raw materials for synthesis, were dissolved in deionized water, respectively, and prepared into 1125L of 2mol / L solution and 1000L of 3mol / L solution, respectively. Then 1000L of sodium hydroxide solution and 31kg of precipitated silica with a particle size of less than 0.5 μm were added to the reaction kettle, and then the above-mentioned copper nitrate aqueous solution was gradually and uniformly added to the reaction kettle within 0.5h to control the reaction liquid. The pH value is 9.0, keep the temperature at about 90°C, and react for 0.5h. After the reaction, the precipitate is filtered, the mother liquor is retained, the precipitate is added with water larger than the volume of the precipitate, and then the precipitated suspension is pumped into a spray dryer for spray drying and then packaged. The mother liquor is pumped into a reduced-pressure evaporator, and after being evaporated under reduced pressure, the ...

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Abstract

The invention discloses a preparation method of ultrafine basic copper nitrate for a gas generator. Including ① configuring the aqueous solution of copper nitrate trihydrate and sodium hydroxide; ② adding sodium hydroxide and additives, adding the aqueous solution of copper nitrate evenly into the reaction kettle within 0.5h, controlling the pH value of the reaction solution to 7.5-9.0, and the temperature at 60- 90°C, react for 0.5-3h; ③Filtrate the precipitate, keep the mother liquor, add water to the precipitate, pump the precipitate suspension into a spray dryer for spray drying, and then pack; ④Pump the mother liquor into a vacuum evaporator and evaporate under reduced pressure , cooling and crystallization, the crystallization is filtered, dried and packaged. The present invention obtains a coarse product that can prevent agglomeration or prolong the time required for agglomeration as much as possible, and saves the steps of centrifugal drying for multiple times of washing, coarse powder machine grinding, and jet mill for further crushing, which not only saves time and equipment The investment also reduces energy consumption and environmental pollution, reduces product costs, and the product can reach the same granularity level as the traditional process.

Description

technical field [0001] The invention relates to a preparation and production process of ultra-fine basic copper nitrate for an automobile airbag gas generator. More specifically, it involves the reaction conditions (pH, temperature, reaction time, concentration, additive type, etc.) for preparing ultrafine basic copper nitrate by precipitation method, the drying method used for the product basic copper nitrate, and the entire process flow. Background technique [0002] Automobile airbag is composed of generator and airbag. The gas generator is equipped with a gas generating agent, and when the vehicle collides with a certain strength, the gas generating agent is ignited to generate gas to fill the air bag. At present, the most used gas generating agent is the guanidine nitrate type gas generating agent. This gas generating agent uses guanidine nitrate as the fuel and basic copper nitrate as the main oxidant. The amount of basic copper nitrate can generally account for 15%-...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01G3/08
Inventor 孙红梅张群李桐
Owner 襄阳汉伟化工科技有限公司
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