Special micro-lubricant for oil-water-gas-phase micro-lubricating system and preparation method of lubricant

A micro-quantity lubricant and micro-lubrication technology, applied in the field of lubrication, can solve the problems of processing places and environmental pollution, large amount of lubricant used, insufficient compressed air, etc., achieve good extreme pressure anti-wear and anti-rust performance, good extreme Good anti-wear and anti-rust properties, lubricity and biodegradability

Active Publication Date: 2014-09-10
营口康如科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional metal cutting process uses mineral oil or vegetable oil or cutting fluid for a large amount of shower lubrication. The amount of lubricant used is large, which not only wastes resources, but also causes huge pollution to the processing site and the environment, and also seriously affects the health of the operators. In order to solve these problems, some progress has been made in the research of micro-quantity lubrication technology recently. The micro-quantity lubrication technology has solved the above-mentioned problems such as large amount of lubricant usage and serious pollution. Lubrication technology has made a relatively large breakthrough and has been commercialized. However, although there has been some progress in the research on micro-lubricant for ferrous metals, there are still some problems in application, mainly because the lubrication and cooling problems are not good. the solution
[0003] When a workshop is equipped with multiple sets of micro-lubrication devices, the compressed air provided by the air compressor is often insufficient, and the power consumption increases.
In addition, when the two phases of water and oil are mixed and input, problems such as uneven separation and mixing of water and oil will occur, resulting in poor liquid output. When used in a micro-quantity lubrication device, good lubrication and cooling effects cannot be achieved.

Method used

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  • Special micro-lubricant for oil-water-gas-phase micro-lubricating system and preparation method of lubricant
  • Special micro-lubricant for oil-water-gas-phase micro-lubricating system and preparation method of lubricant
  • Special micro-lubricant for oil-water-gas-phase micro-lubricating system and preparation method of lubricant

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Oil A:

[0029] Put 100kg of ricinoleic acid in a polymerization kettle, add 0.2kg of 5% dilute sulfuric acid under the protection of nitrogen, polymerize at a temperature of 160°C for 12 hours, and drain the water under reduced pressure, which is a kind of polyricinoleic acid ester.

[0030] Weigh 40kg of the above-mentioned polyricinoleic acid ester; 50kg of methyl oleate; 5kg of dibutyl phosphite; Special micro-quantity lubricant A for oil-water-air three-phase micro-lubrication system.

[0031] Liquid B:

[0032] Weigh 2kg of sodium molybdate; 0.5kg of sodium tripolyphosphate; dissolve 0.05kg of benzotriazole in 0.5kg of ethanol, and add it to 95.95kg of water in turn, and stir until completely dissolved, which is an oil-water-gas three-phase The special micro-quantity lubricant water agent B for the micro-quantity lubrication system can be used on the processing site.

[0033] Effect and effect of embodiment one:

[0034] A kind of oil-water-air three-phase m...

Embodiment 2

[0043] Oil A:

[0044] Put 100kg of ricinoleic acid in a polymerization kettle, add 0.3kg of 5% dilute sulfuric acid under the protection of nitrogen, polymerize at a temperature of 150°C for 15 hours, and drain the water under reduced pressure, which is a kind of polyricinoleic acid ester.

[0045] Take by weighing 60kg of the above-mentioned polyricinoleic acid ester; 10kg of butyl stearate, 10kg of dioctyl sebacate, 10kg of ethyl caprate; 2kg of lauryl phosphate; 2kg of diethanolamine borate is placed in a container and heated to 30 ℃, stirring for 60 minutes, that is, a special microlubricant oil agent A for oil-water-air three-phase microlubrication system.

[0046] Liquid B:

[0047] Weigh 0.5kg of potassium molybdate; 2kg of dipotassium hydrogen phosphate; dissolve 0.01kg of benzotriazole in 1kg of ethylene glycol, and add it to 96.49kg of water in turn, and stir until completely dissolved, which is a kind of oil-water gas three The special micro-quantity lubricant w...

Embodiment 3

[0049] Oil A:

[0050] Put 100kg of ricinoleic acid in the polymerization kettle, under the protection of nitrogen, add 0.25kg of 5% dilute sulfuric acid, polymerize at a temperature of 155°C for 13 hours, and drain the water under reduced pressure, which is a kind of polyricinoleic acid ester.

[0051]Weigh 50kg of the above-mentioned polyricinoleic acid ester; 44kg of propylene glycol dioctyl ester; 3kg of dibutyl phosphite; Special micro-quantity lubricant A for oil-water-air three-phase micro-lubrication system.

[0052] Liquid B:

[0053] Weigh 1kg of ammonium molybdate; 1kg of disodium hydrogen phosphate; dissolve 0.03kg of benzotriazole in 0.7k n-butanol, and add it to 97.27kg of water in turn, and stir until completely dissolved, which is a kind of oil-water gas three The special micro-quantity lubricant water agent B for the micro-quantity lubrication system can be used on the processing site.

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Abstract

The invention relates to a special micro-lubricant for an oil-water-gas-phase micro-lubricating system. The lubricant is characterized by comprising an oiling agent A and water aqua B, wherein the oiling agent A is prepared from the following components in percentage by weight: 40-60% of polyricinoleate, 30-50% of low viscosity synthetic ester, 2-5% of phosphate and 2-5% of ethanolamine borate; the water aqua B is prepared from the following components in percentage by weight: 95-98% of water, 0.5-2% of molybdate, 0.5-2% of phosphate, 0.5-1% of lower alcohol and 0.01-0.05% of benzotriazole or derivatives. The special micro-lubricant for the oil-water-gas-phase micro-lubricating system, which is disclosed by the invention, is matched with a micro-lubricating device in use, so that the use level of a cutting liquid is saved by over 95%.

Description

technical field [0001] The invention belongs to the technical field of lubrication, and relates to a special trace lubricant for an oil-water-air three-phase trace lubrication system and a preparation method thereof. Background technique [0002] The traditional metal cutting process uses mineral oil or vegetable oil or cutting fluid for a large amount of shower lubrication. The amount of lubricant used is large, which not only wastes resources, but also causes huge pollution to the processing site and the environment, and also seriously affects the health of the operators. In order to solve these problems, some progress has been made in the research of micro-quantity lubrication technology recently. The micro-quantity lubrication technology has solved the above-mentioned problems such as large amount of lubricant usage and serious pollution. Lubrication technology has made a relatively large breakthrough and has been commercialized. However, although there has been some pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10M177/00C10N30/06C10N30/12
Inventor 张乃庆吴启东
Owner 营口康如科技有限公司
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