A kind of heat-dissipating coating for LED lamp and preparation method thereof

A heat-dissipating coating and LED lamp technology, which is applied in the coating and other directions, can solve the problems of high-power LED radiators such as large volume, heavy weight, and increased heat dissipation load of the radiator, and achieve excellent mechanical properties and protection functions, and good acid and alkali resistance Sexuality and mechanical properties, and the effect of reducing the tendency of shedding

Active Publication Date: 2016-05-04
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the low electro-optic conversion efficiency of LEDs, most of the electrical energy is converted into heat energy, and as the LED power continues to increase, the chip volume continues to decrease, resulting in a high heat flux density of the chip and a high LED junction temperature.
The light decay and life of LED are directly related to its junction temperature, the higher the junction temperature, the lower the light efficiency and the shorter the service life
Heat dissipation is the bottleneck limiting the development of LED
[0003] In the existing LED heat dissipation technology, the purpose of heat dissipation is often achieved by increasing the heat dissipation area of ​​the radiator or improving the structure of the radiator, which results in a large volume and heavy weight of the high-power LED radiator, which increases the cost of production and the cost of use. Insecurity
And out of consideration for the service life of the radiator, a layer of anti-corrosion coating is often applied on its surface, but the general anti-corrosion coating has a large thermal resistance, which hinders the conduction of heat and increases the heat dissipation load of the radiator.
Someone also designed a cooling coating, which uses the high emissivity of the coating to increase heat dissipation, but the cooling effect is not obvious, and the adhesion and weather resistance are very poor.

Method used

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  • A kind of heat-dissipating coating for LED lamp and preparation method thereof
  • A kind of heat-dissipating coating for LED lamp and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Raw materials: 30g of acrylic resin with a hydroxyl value of 3 and a solid content of 50% in terms of mass percentage; 20g of urea-formaldehyde resin (ie amino resin) with a solid content of 60% in terms of mass percentage; Aluminum powder 10g; particle size 300 mesh carbon fiber powder 5g; particle size 30-40μm graphite 5g; particle size 30μm mica 10g; particle size 3-5μm fumed silica 1g; diacetone alcohol solution 9g; butyl ester solution 7.5 g; BYK-110 dispersant 2g and BYK-310 leveling agent 0.5g.

[0038] Mix the above components together thoroughly, add the amino resin at the end, disperse while adding, then add 120g of 65 grinding zirconium beads with a particle size of 0.5mm, and grind at a speed of 1300 rpm with a multi-purpose grinding and dispersing machine. Measuring its fineness to 30 μm, stop grinding, and filter with a 300-mesh sieve to obtain the target coating;

[0039] After preparation, adjust the viscosity of the prepared coating to 14s with butyl e...

Embodiment 2

[0043] Raw materials: 40g of acrylic resin with a hydroxyl value of 5 and a solid content of 40% in terms of mass percentage; 10g of urea-formaldehyde resin (ie amino resin) with a solid content of 50% in terms of mass percentage; Aluminum powder 8g; particle size 300 mesh carbon fiber powder 10g; particle size 30-40μm graphite 5g; particle size 30μm mica 8g; particle size 3-5μm fumed silica 1g; diacetone alcohol solution 8.5g; butyl ester solution 7g; BYK-110 dispersant 1g and BYK-310 leveling agent 1.5g.

[0044] Mix the above components together thoroughly, add the amino resin at the end, disperse while adding, then add 120g of 65 grinding zirconium beads with a particle size of 0.5mm, and grind at a speed of 1300 rpm with a multi-purpose grinding and dispersing machine. Measuring its fineness to 30 μm, stop grinding, and filter with a 300-mesh sieve to obtain the target coating;

[0045] After preparation, adjust the viscosity of the prepared coating to 13s with butyl ester...

Embodiment 3

[0049] Raw materials: 45g of acrylic resin with a hydroxyl value of 2.0% by mass and a solid content of 45%; 10g of urea-formaldehyde resin (i.e. amino resin) with a solid content of 55% by mass percent; particle size 3-5 μm 5g of aluminum nitride powder; 12g of carbon fiber powder with a particle size of 300 mesh; 4g of graphite with a particle size of 30-40μm; 5g of mica with a particle size of 30μm; 1g of fumed silica with a particle size of 3-5μm; 6.5g of ester solution; 1.5g of BYK-110 dispersant and 1g of BYK-310 leveling agent.

[0050] Mix the above components together thoroughly, add the amino resin at the end, disperse while adding, then add 120g of 65 grinding zirconium beads with a particle size of 0.5mm, and grind at a speed of 1300 rpm with a multi-purpose grinding and dispersing machine. Measuring its fineness to 30 μm, stop grinding, and filter with a 300-mesh sieve to obtain the target coating;

[0051] After preparation, adjust the viscosity of the prepared ...

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Abstract

The invention discloses a cooling coating for a light-emitting diode (LED) lamp and a preparation method thereof. The coating comprises the following components by weight percent: 30-55% of acrylic resin, 10-20% of amino resin, 5-10% of aluminium nitride, 2-15% of carbon fiber, 3-8% of pigment, 5-15% of mica, 1-2% of anti-settling agent, 10-20% of solvent, 1-2% of dispersant and 0.5-2% of flatting agent. The preparation method comprises the following steps: during preparation, mixing and grinding raw materials, and then dispersing the raw materials by a disperser; controlling the fineness of the coating within 15-30mu m, filtering and removing impurities, thereby obtaining the cooling coating. The cooling coating for the LED lamp disclosed by the invention has high radioactivity and high heat conductivity, and is sprayed on the surface of an LED apparatus; the temperatures on the surfaces of the apparatuses such as an LED lamp aluminum substrate and a cooling shell can be greatly reduced by the formed coating; the coating has the characteristics of excellent mechanical property and protection function, good waterproofness and weather fastness, and the like.

Description

technical field [0001] The invention relates to a heat dissipation coating, in particular to a heat dissipation coating for LED lamps and a preparation method thereof. Background technique [0002] As a new type of solid-state cold light source, LED has the characteristics of high efficiency, energy saving, and environmental protection. However, due to the current low electro-optic conversion efficiency of LEDs, most of the electrical energy is converted into heat energy, and as the LED power continues to increase, the chip volume continues to decrease, resulting in a high heat flux density of the chip and a high junction temperature of the LED. The light decay and life of LED are directly related to its junction temperature. The higher the junction temperature, the lower the luminous efficiency and the shorter the service life. Heat dissipation is the bottleneck that limits the development of LEDs. [0003] In the existing LED heat dissipation technology, the purpose of h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D133/00C09D161/24
Inventor 李静刘业明张定赵恒
Owner SOUTH CHINA UNIV OF TECH
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