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Self-heat-insulation light weight wallboard containing hollow ceramsites and preparation method thereof

A lightweight wallboard and self-insulating technology, applied in the field of building materials, can solve the problems that wallboards cannot well adapt to multi-functional and high-performance requirements, pollution discharge, energy consumption, etc., and achieve good resistance to tensile deformation, Saving resources, small holes and small effects

Active Publication Date: 2014-11-05
MAANSHAN MCC17 ENG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its disadvantages are: among all kinds of physical strength, the serious one is low strength, delamination, hollowing, cracking and even whole board swelling and peeling; the materials used are petroleum products, and there are energy consumption and pollutant emissions
Moreover, the construction, production and installation techniques of many wall panels cannot well adapt to the multi-functional and high-performance requirements.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Take the raw material according to the following parts by weight:

[0035] 42.5MPa ordinary Portland cement 23, slag powder 20, hollow ceramsite 9, closed-cell expanded perlite 8, expanded vermiculite 3, straw fiber 0.3, 30% hydrogen peroxide solution 6, gelatin 0.08, 30% potassium permanganate Aqueous solution 0.42, 200000 Pa.S hydroxypropyl methylcellulose 0.2, water 30.

[0036] After the raw materials are prepared, the preparation method is as follows:

[0037] (1) Mix the cement and fly ash or cement and slag powder, straw fiber, composite early strength agent and binder together for 2 to 4 minutes, and then mix according to the ingredients. The required water, foaming agent, stabilizer, and catalyst are added in sequence, and the stirring is continued for 4-8 minutes to obtain a slurry mixture;

[0038] (2) Add saturated hollow ceramsite, closed-cell perlite and expanded vermiculite to the slurry mixture obtained in step (1), stir for 2 to 4 minutes, a...

Embodiment 2

[0040] Take the raw material according to the following parts by weight:

[0041] 42.5MPa ordinary Portland cement 21, slag powder 25, hollow ceramsite 10, closed-cell expanded perlite 6.5, expanded vermiculite 3.5, straw fiber 0.35, 30% hydrogen peroxide solution 4.1, gelatin 0.05, 30% potassium permanganate Aqueous solution 0.35, 200000 Pa.S hydroxypropyl methylcellulose 0.15, water 31.

[0042] After the raw materials are prepared, the preparation method is as follows:

[0043] (1) Mix the cement and fly ash or cement and slag powder, straw fiber, composite early strength agent and binder together for 2 to 4 minutes, and then mix according to the ingredients. The required water, foaming agent, stabilizer, and catalyst are added in sequence, and the stirring is continued for 4-8 minutes to obtain a slurry mixture;

[0044] (2) Add saturated hollow ceramsite, closed-cell perlite and expanded vermiculite to the slurry mixture obtained in step (1), stir for 2 to 4 m...

Embodiment 3

[0046] Take the raw material according to the following parts by weight:

[0047] 42.5MPa ordinary Portland cement 20, slag powder 20, hollow ceramsite 11, closed-cell expanded perlite 8, expanded vermiculite 4.5, straw fiber 0.3, 30% hydrogen peroxide solution 3.5, gelatin 0.04, 30% potassium permanganate Aqueous solution 0.3, 200000 Pa.S hydroxypropyl methylcellulose 0.36, water 28.

[0048] After the raw materials are prepared, the preparation method is as follows:

[0049] (1) Mix the cement and fly ash or cement and slag powder, straw fiber, composite early strength agent and binder together for 2 to 4 minutes, and then mix according to the ingredients. The required water, foaming agent, stabilizer, and catalyst are added in sequence, and the stirring is continued for 4-8 minutes to obtain a slurry mixture;

[0050] (2) Add saturated hollow ceramsite, closed-cell perlite and expanded vermiculite to the slurry mixture obtained in step (1), stir for 2 to 4 minut...

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Abstract

The invention discloses a self-heat-insulation light weight wallboard containing hollow ceramsites and a preparation method thereof, and belongs to the technical field of building materials. The self-heat-insulation light weight wallboard comprises the following components by mass: 20-60 parts of a cementitious material, 5-30 parts of a lightweight aggregate, 0.05-0.5 part of a composite early strength agent, 2-8 parts of a foaming agent, 0.02-0.14 part of a foam stabilizing agent, 0.1-0.8 part of a catalyst, 0.05-0.6 part of a binder, 0.05-0.6 part of straw fiber and 15-30 parts of water. The preparation method is as follows: putting the cementitious materials, the straw fiber and the binder together, then mixing, then orderly adding the water, the foaming agent, the stabilizer and the catalyst, stirring to obtain a slurry mixture, adding hollow ceramsites, obturator perlite and expanded vermiculite in saturated surface-dry condition, stirring, then using an injection pump to inject into a wallboard forming machine for molding, and 3-5 hours after the concrete is solidified and hardened, demoulding to obtain the self-heat-insulation light weight wallboard containing the hollow ceramsites. The self-heat-insulation light weight wallboard containing the hollow ceramsites has energy saving, environmentally-friendly, fire insulating, sound-insulation, high-strength, lightweight, waterproof, thermal-insulation, corrosion-resistant, durable and other characteristics.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a self-insulating lightweight wallboard containing hollow ceramsite and a preparation method thereof. Background technique [0002] The factory prefabrication and assembly construction of residential components is an important symbol of the modernization of the housing industry. Due to the neat size of the lightweight wall panels, easy molding and mechanized production, the production efficiency is high, and the lightweight partition wall panels are large in size, large in size, It has good integrity, can be assembled and installed, and has high construction efficiency. At present, light wall panels are regarded as the preferred interior wall products for residential industrialization at home and abroad, and are widely used in construction projects. [0003] At present, light-weight wall panels mostly adopt the method of sandwiching a layer of polystyrene p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B38/02C04B18/24
CPCY02W30/91
Inventor 钱元弟雷团结王孝平黄维军周杨李亚辉王慧陈贺
Owner MAANSHAN MCC17 ENG TECH CO LTD
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