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A kind of PVC calendered foam artificial leather and preparation method thereof

A technology of artificial leather and PVC resin powder, applied in the field of leather manufacturing, can solve the problems of insufficient softness, lack of fine texture and three-dimensional feeling, hindering PVC artificial leather, etc. The effect of improving the degree of simulation

Inactive Publication Date: 2016-08-24
FOSHAN GAOMING JUNTENG PLASTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the synthetic leather industry, a large part of PU synthetic leather is processed by wet kneading process, but with the hydrolysis of PU synthetic leather, the product price is relatively expensive and technical problems such as the inability to produce coarse grain products have appeared. Since 2005 The production of domestic PU synthetic leather has a certain decline every year
[0003] On the contrary, due to the characteristics of the base material and the limitation of the preparation method, compared with the PU synthetic leather, the PVC artificial leather produced by it lacks the fineness and three-dimensionality of the texture, and the softness of the hand is not enough to achieve simulation. The effect of genuine leather hinders the entry of PVC artificial leather into sofa furniture, car interiors and other markets that require high imitation artificial leather
Those skilled in the art know that high-oil PVC calendered foamed artificial leather has better softness than products with lower oils, but there are the following technical problems that need to be solved: (1) even high-oil PVC calendered foamed artificial leather products and Compared with PU synthetic leather, the softness is not enough; (2) Compared with PU synthetic leather, PVC calendered foamed artificial leather products with high oil content are not fine enough in surface texture and the three-dimensional effect of pattern is not strong

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Experimental program
Comparison scheme
Effect test

preparation example Construction

[0074] In order to be compatible with the formula provided above, and to prepare an artificial leather with good softness and strong three-dimensional texture characteristics, the present invention also provides a preparation method of PVC calendered foamed artificial leather, comprising:

[0075] Step 1: batching the surface layer raw materials and bubble layer raw materials respectively according to the weight ratio;

[0076] The slurry of the surface layer comprises the following raw materials by weight:

[0077] 60-68 parts of PVC resin powder, 65-75 parts of DOP plasticizer, 0.5-1.5 parts of barium zinc stabilizer, 3-8 parts of rutile titanium dioxide, 0.01-0.07 parts of coloring material;

[0078] The slurry of the bubble layer comprises the following raw materials in parts by weight:

[0079] 40-45 parts of the PVC resin powder, 35-42 parts of the DOP plasticizer, 8-12 parts of the ESO soybean oil, 20-28 parts of heavy calcium carbonate, and 1-2 parts of the barium-zin...

Embodiment 1

[0095] The surface layer raw material and the bubble layer raw material are respectively batched according to the weight ratio; the surface layer raw material and the bubble layer raw material are respectively put into a high-speed kneading pot and kneaded for 8 minutes to obtain the surface layer mixed powder and the bubble layer mixed powder; The surface layer mixed powder and the bubble layer mixed powder are respectively subjected to banburying, kneading, extrusion and calendering to obtain the surface layer and the bubble layer; the bubble layer and the surface layer are placed in the cloth base material in sequence The semi-finished product is bonded together to obtain a semi-finished product; the semi-finished product is sent to a foaming furnace for foaming at a temperature of 175 ° C, and the foaming time is 2 minutes, and the surface treatment is carried out; Texture processing adopts hot oil heat exchange method to generate hot air to bring the temperature inside the...

Embodiment 2

[0102] The surface layer raw material and the bubble layer raw material are batched respectively according to the weight ratio; respectively, the surface layer raw material and the bubble layer raw material are put into a high-speed kneading pot and kneaded for 10 minutes to obtain the surface layer mixed powder and the bubble layer mixed powder; The surface layer mixed powder and the bubble layer mixed powder are respectively subjected to banburying, kneading, extrusion and calendering to obtain the surface layer and the bubble layer; the bubble layer and the surface layer are placed in the cloth base material in sequence The semi-finished product is bonded together to obtain a semi-finished product; the semi-finished product is sent to a foaming furnace for foaming at a temperature of 172 ° C, and the foaming time is 3 minutes, and the surface treatment is carried out; Texture processing adopts hot oil heat exchange method to generate hot air to bring the temperature inside t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a PVC calendered foamed artificial leather, which comprises a cloth base material, a bubble layer and a surface layer from the inside to the outside, the cloth base material, the bubble layer and the surface layer are bonded together, and kneaded after foaming The PVC calendered foamed artificial leather is obtained by grain processing; the kneading process adopts hot oil heat exchange method to generate hot air to make the temperature in the drum reach 60-85°C, and at the same time, the kneading drum rotates forward and backward to make the semi-finished product flip up and down irregularly ; After high-temperature kneading, the cooling air is blown through the active air exhaust method to cool and shape. Correspondingly, the invention also discloses a preparation method of PVC calendered foamed artificial leather. By adopting the invention, the product has the characteristics of good hand feeling softness and strong three-dimensional texture, and high simulation degree.

Description

technical field [0001] The invention relates to the field of leather manufacturing, in particular to a PVC calendered foamed artificial leather. Background technique [0002] With the rapid development of the automobile industry and the furniture industry, the demand for artificial leather and synthetic leather is increasing rapidly. Due to the softness of the handle and the strong three-dimensional texture of the PU synthetic leather, it is widely used in sofa furniture and automobiles. on the interior. In the synthetic leather industry, a large part of PU synthetic leather is processed by wet kneading process, but with the hydrolysis of PU synthetic leather, the product price is relatively expensive and technical problems such as the inability to produce coarse grain products have appeared. Since 2005 The production of domestic PU synthetic leather has a certain degree of decline every year. [0003] On the contrary, due to the characteristics of the base material and th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06N3/06B32B27/06B32B37/02B32B38/18D06C23/04C08L27/06C08K3/22
Inventor 沈平曾铁球符文海
Owner FOSHAN GAOMING JUNTENG PLASTICS
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